Cost Saving Lightweight EPS Sandwich Wall Panel Making Machine Foam Concrete Board Machines to Make Internal Partition Plates

• Customization: Available
• After-sales Service: on-Site Installation Guidance
• Warranty: 1 Year
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Double-Screw
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Product: EPS Sanwich Wall Panel Production Line
• Core Components: PLC, Engine, Bearing, Gearbox, Motor, Pressure Ves
• Productivity: 50,000-500,000 Square Meter /Year
• Applicable Industries: Ome Use, Construction Works , Energy & Mining
• Showroom Location: Egypt, Turkey, Viet Nam, Philippines, Brazil, Peru
• Key Selling Points: Different Price and Configuration to Suit The Budg
• Usage: Produce EPS Cement Wall Panel
• Product Nameries: Gypt, Viet Nam, Philippines, Brazil, Peru, Saudi a
• Workers: 6-8 Person
• Advantage: Lightweight Concrete Wall Panel Forming Machine
• Transport Package: Export Standard Packing
• Specification: 3000*2250*1130mm
• Trademark: Hongfa
• Origin: Guangxi, China
• HS Code: 8474802000
• Production Capacity: 1500 Sets/Year

Product Description

What is EPS Lightweight Wall Panel?

_{Precast Concrete EPS Wall Panel is a kind of lightweight wall material made of cement, EPS (expanded polystyrene foam), yellow sand as core materials and forming by one time compound. This foam core is sandwiched between two layers of cement material to form a strong insulating board. The combination of lightweight EPS foam and the durability of cement provides a series of unique advantages for construction projects.It has good function on waterproof and moistureproof, which is good for moisture sites, such as kitchen, bathroom, basement, the wall will not have such changes like looseness, scumming, transformation and strength degradation. .}

_{Nowadays, eps wall panel as a new popular construction building material in Asia, Mid-East, East-South Asia, especially in Philippines, China, Uzbekistan, Russia, Kingdom of Saudi Arabia, etc.}

 

 

Product Description

Precast Concrete Lightweigth Wall Panels Automatic Vertical Mold Car

1.It can produce sandwich panels with fiber cement board , solid panels, hollow wall panels for precast concrete house.
2.Can produce 30 sheets per mold car, it's big advantages of capacity, only need 2-3 workers can finish 1 set of molding car within 15 mins.
3. 8 hydraulic cylinder guarantee dividers keep tightly when curing. Cement hydration reaction(curing) will expand inside of the machine, so machine's design is important for panels flat surface.
4.Demolding is fast and it will not affect molds installation efficiency.
5.Verified efficiency: 7 labors can get 900sqm per hours.(130sqm/labor/shift)

 

 

 

 

 

^Equipment Technical Parameters
Overall Dimension		4080*3200*2680MM
Output per mold		30 pcs /34pcs/56pcs
Applications Panel		EPS concrete solid panel & hollow panel, gypsum panel, foam panel. It can be with or without calcium silicate board and fiber cement board.
Panel Raw Materials		Cement, EPS, sand, water, latex powder, water reducer, fiber cement board.
Panel Density		500-900kg/CBM, you can control density via adjusting formulas.
Panel Dimensions (width & length)		Length 2000,2270,2440,2700,2800,2850,3000mm etc based on requirements. Popular width is 600mm and 610mm.
Panel Thickness		60, 75, 90, 100, 120, 150, 200,250mm etc.
Strength of panels		3-6Mpa

<sup>The Concrete wall panel is suitable for modern building standard, both external wall and internal wall.

The overall world development trend of brick from clay to non-clay, from solid to hollow, from the small to large, from heavy to lightweight, from low intensity to high-strength, from high to low energy consumption. And the project is stressed to wall lightweight, high strength, thermal insulation, waste utilization, energy conservation and other functions.Therefore, the implementation of the project is imperative. The panel can meet the requirements of the modern building standard.</sup>

Application range

 

^{_{1,EPS wall penal nowadays is widely used in all kinds of old and new construction of bearing internal and external wall;}}

^{_{2,apply to office buildings, residential, schools, hospitals, hotels, KTV etc, which has higher requirements for sound insulation;}}

^{_{3,suitable for internal and external wall of steel structure construction;}}

^{_{4,suitable for old building which has high strict requirment for floor slab.}}

Advantages of lightweight wall panel 

^{-Lightweight & Space and Cost Saving:}

^{For example, if plastering the traditional bricks, the general thickness will be 240mm+40mm, but if Hongfa Wall panel, the 90mm thickness will be enough for partition wall, and still meets the national testing standards.Hongfa concrete lightweight plate is a kind of solid core but thin body new wall material, which is lightweight, and greatly reduces the building's load-bearing. The thickness of the waterproof panel is from 90-180mm, which will save a lot of space when compared with the traditional bricksThe raw materials used are Lightweight aggregates, fly ash,etc, non-reinforced concrete, gravel and other heavy feedstock. So it has the characteristics of lightweight, which is only 1/16 weight of the brick and concrete structure.It can significantly reduce the vertical load of the building structure and reduces building weight and project cost.}

 

^{-Easy Construction & Shorter Time:}

^{Precast lightweight sandwich wall panel use fabricated way to install, which is easy and effective for installation and no construction waste, no need to plaster and shorter the time for construction.The traditional bricks need 12 workers to work 60mins, but for same project, if use lightweight wall panel, it just needs 3 workers to work an hour, which will save a lot of labor cost for the construction part.}

_{High intensity & Quake Proof &High safety performance:} 

_{The bibulous rate of this new wall panel is only 3.3%,which has reached the international advanced level in the same industry. Eps wall panel use fabricated way to install, which has strong intensity as a whole, and the seismic performance is much higher than that of the traditional walls dozens of times, and also some times higher than it regarding the anti-impacting. Under the impact force of 50 kilograms, no slightest transfixion crack, no deformation and no surface loose marks, DQ lightweight partition panel can be directly nailing or bolts for hanging heavy objects, such as fire hydrant, lampblack machine, water heater, etc.}

 

_{- Insulation Resistance:} 

_{As this new wall panel is core of EPS insulation materials, which insulation performance is extremely advantageous and meet the building energy efficiency design standards, and rank first among similar products.}

_{- Fireproof & waterproof:} 

_{Test shows that Hongfa sandwich wall panel can be made as container for water withouth any plastering, its totally no leakage of water.  this kind of wall panel is non-burning, and according to the testing, it is reasonable fireproof materials, for the 90mm thickness wall panel, the fireproof performance can be more 3 hours. It has good function on waterproof and moistureproof, which is good for moisture sites, such as kitchen, bathroom, basement, the wall will not have such changes like looseness, scumming, transformation and strength degradation. And in wet weather, there will be also no condensed water bead on the wall, but for the common wall, which is not moistureproof, so the stripping will be happen as time goes by.
- Soundproofing:} 

_{As new wall panel is using EPS as core, it has good sound insulation and air aspiration, which is more than 40 db sound insulation.} 

 

Flow Diagram Of  EPS Wall Panel

_{^{The main raw materials of wall panel are industrial residues,fly ash, slag and EPS foam particles,which not only is recyclable and reducing pollution,but also uses inexpensive ordinary chemical raw materials.The above two kinds of sources of raw materials are abundant and extensive. The production of wall materials must be rich and extensive sources of raw materials.}} 

^{_{Easy costruction, fast-track construction, lightweight, reduce the building weight, reduce the steel cost, reduce the project cost, high compress strength, anti crack, water proof.}}

 

_{What will benifts you establishing an EPS Sandwich wall board plant?}

  _{Low business rick and shorterm profits return with stabality output.} 

  _{Mechanization in production, less workers and high output and stability.} 

  _{It is a comprehensive utilization of the industrial wastes project, and will get a great support from the Government.}

  _{Limit of functional requirements of the restrictions and sources of raw materials needed to be broad and rich , but also by limiting the requirements of the human environment, the wall construction material development developers is relatively difficult.}

 

 

 
 

Product Parameters

Set up EPS Panel plant you need to know: 

 _{Water requirements: to produce 60m2 panel(90mm thickness as example) required one ton of water. No special requirements for water quality, clean water can be used for production.
 Electricity requirement: installed power 30 kw (depending on the capacity).
 Requirements on air and steam: Air compressor and boiler.
 Land requirements: 1200-2000m2 workshop and 11 meters high (depending on the capacity).}

 

3 types of eps wall panel forming machine for option

HONGFA manufactures 3 types production line, they are manual, semi and automatic style, which is flexible to make many kinds of lightweight panels in different size and thickness. 

Except for manufacturing machines, HONGFA is the only one company in China market which produce both panels and machines, with more than 7 years panel production experience, we will support you from machine setting to formula and panel installation on site.

 

 Hongfa Machinery is your best wall panel machine supplier!

Please do not hesitate to contact us, we will make the factory layout according to your land drawing , will support you from machine setting to formula and panel installation on site. Hope in near future, we can step into win-win cooperation!

 

Other Equipment of the Panel Production Line

Boiler

EPS Expander Machine With Fluidized

JS3600 Mixing Machine

 

 

Capacity: 0.5t/h	Drying Bed Power: 7.75 KW	Power: 15 KW
Available Fuels: Coal, diesel oil andnatural gas etc.	Function: Expand the EPS rawmaterials to foam particle	Capacity: 3.6 m³
Function: Generate the steam for the EPS expander		Overall dimension: 5140x3045x9530mm
		Function: Mix Materials, like cement,sand, fly ash, water, EPS, and additivesetc.

 

Movable Slurry Infusing Machine

Stationary Platform  and  Movable Slurry Infusing Unit

Mobile Demoulding and Stacking Machine

 

 

Power: 5.2 KW	Power: 3 KW	Power: 5.2 KW Hydraulic
Capacity: 3 m³	Capacity: 3 m³	Overall dimension: 4400x3527x1519mmType:
Overall dimension: 3000x2000x1950mm	Function: For slurry infusing, withoptional natural and hydraulic methods.	Function: Automatic remove the finishedpanels from the mold cars and turn over theproducts for forklifts to transport and stackto the storage field
Function: Infuse the slurry to the mold car

 

Hongfa Technology, Serving The world 

Produce the highest quality Sandwich Wall Panel at the lowest cost. Equipped with advanced facility, Hongfa Group provides solutions of the best panel plant for EPS panel.gypsum board, foam cement panel, and precast concrete panel, etc. The annual output can be customizedfrom 50,000 to 1,000,000 m² High capacity High speed materials filling Low labor intensity Easy operation and maintenance High-strength, high-density, and flat & smooth surface EPS panelFlexible to produce all kinds of board

Customer EPS Wall Panel Plant Succeed Projects:

 

 

Packaging & Shipping

Packing: Naked packing or stretch film packing or according to customers' requirements
Delivery time: Within 40 days after receipt of deposit and moulds confirmation from buyer

 

 

Company Profile

 

Hongfa Group Established in 1990.

_{A leader developer& Manufacturer of Construction Material Machinery with more than 30 years manufacturing experiences.} 

 

_{We are direct machine manufacturer of machines, main business Range & Products:}

_{Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant, Sugar cane sugar extraction equipment,Quicklime kiln equipment. Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment,etc}

 

  _{More than 30 years experience with 1500 employee (50+engineers)}

 _{Total 4 factories with 440,000M2 and annual sell above USD100 Million .}

 _{10,000 customers and fulfillment to over 120 countries.}

 _{Continuous service and logistics system.}

 _{High quality products and competitive price.We hope we can cooperate with each other and establish a win win business relationship.}

 

 
Hongfa Heavy Machinery, as a top brand enterprise in China, our products are also exported to Russia, Brazil, Thailand, Indonesia, Vietnam, Angola, Bangladesh, India, Australia, Sudan, etc., 96 countries and regions, deeply welcomed by clients from all around the world.  


 

After Sales Service

 

Pre-sale service
We are dedicated to the quality manufacturing of wall panel making machines, providing not only complete sets of  wall panel production machines but also complementary services.

Offer you a complete precast concrete wall panel production solution.  Analyzing:Plant size, budget, automatic degree, local condition....analyzing all of your requirements , we are glad to add value to help you find best way make your ideal panels.

 

 

After-sales service
Long life after sales consulting and support.

5 years after sales guarantee, 1 set of free spare parts available, free installation, free labor training, free formula testing and lifespan technical maintenance guidance.
 

 

FAQ

Q: What is the MOQ?
A: 1 set for testing the operating. 

Q: Can I mix different designs?
A: Sure!

Q: Can I get a lower price if I order large quantities?
A: Yes, cheaper prices with more bigger size orders.

Q: Can I add or delete items from my order if I change my mind?
A: Yes, but you need to tell us asap. If your order has been done in our production line, we cannot change

Q: When you ship my order?
A: Normally 30-45days after receiving your payment, but it can be negotiated based on order qty and production schedule.

Q: How about the quality guarantee period?
A: 5 years.

Q: How can you guarantee the production quality?
A: Our production quality follow China construction machinery standard JGJ33-2012. We have 29 years experience on producing the machines and will be inspected by QC team for ach shipment. We have strictly quality control system in our production process. We have 4 times inspection for each finished product before package Third part inspection acceptable.