New Business Trend Organic Fertilizer Manufacturer with Animal Waste Wheel Turning Fermentation Machine and Granulation Machine
One full Organic Granulation Production Line is mainly include two parts:
1st is using wheel turner for animal manure fermentation-most cost effetive
2nd is using Rotary Drum granulation production line to make the granular organic fertilizer-most high quality
Full working process to produce organic fertilizer from manure
Raw material fermentation→Raw material crushing→Raw material mixing→Raw material drying→fertilizer granulating→ Fertilizer Cooling→ Fertilizer packing
The 1st part: Raw material dealing and Fermentation process:
The working principle of the wheel type fermentation machine:
The wheel-type dumping machine uses an intermediate chain transmission mechanism to drive two large-diameter dumping wheels to work symmetrically, and the adjustable speed shift trolley is used to achieve left and right displacement to complete large-span and high-depth dumping. The hydraulic lifting system enables the dumping plate to automatically adjust its height to adapt to different pile depths (usually 1.2-2.5 meters)
Advantages: High efficiency and energy saving, It adopts energy-saving transmission structure, and its energy consumption is 70% lower than that of traditional equipment. There is no dead angle in turning and throwing, the materials are mixed evenly, and the fermentation efficiency is significantly improved. It is suitable for a variety of organic wastes such as chicken manure, sludge, straw, etc., and can quickly complete the decomposition, dehydration and sterilization.
The Feature of Hongfa Organic Fertilizer Composting Heap Turner Making Machine/Fertilizer Wheel Turnning Production Line
1.The throwing depth is high, which can reach 1.2-2.5M
2.The throwing span is large, and can reach a width of 6-32M
3.Turning has low energy consumption,and adopts a unique energy-saving transmission mechanism, which saves 60%-70% of energy compared with traditional machines under the same workload.
4.There is no dead corner when turning, the wheel is turned symmetrically, and there is no dead corner under the displacement of the speed-adjustable shift trolley.
5.High automation, and is equipped with a fully automated control system. No human operation is required during operation of the equipment.
Specification of the Farming Manure Compost Organic Fertilizer Machine Compost Turner machine for animal manure
| Model No |
Throwing Span |
Throwing depth |
Power |
Speed |
| 20# |
8-20M |
1-1.5M |
53.5KW |
4m³/Min |
| 22# |
10-30M |
1.5-2M |
61.5KW |
5m³/Min |
Application of the Automatic Compost Turner Machines to make organic fertilizer
1.Suitable for turning over, fermenting, and loosening operations for livestock manure, straw and other organic wastes.
2.Suitable for fermentation, decomposition and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge garbage plants, gardening fields, etc.
The 2nd part of the Granulator process:
Here we introduce about the Rotary Drum granulation organic fertilizer production line
Organic fertilizer drum granulation production line is an efficient and environmentally friendly organic fertilizer production equipment, suitable for converting organic waste (such as livestock and poultry manure, straw, sludge, etc.) into granular organic fertilizer. The drum granulation production line has become the preferred solution for organic fertilizer production due to its high efficiency, flexibility and environmental protection.
The Feature of the Rotary Drum granulation organic fertilizer production line
1.Efficient and continuous production: The rotary drum granulator can realize continuous and large-scale production, run 24 hours a day, and has high single-machine production capacity (up to 1-10 tons/hour or more)
2.High degree of automation, reducing labor costs
3. It has strong adaptability and can process a variety of organic raw materials (such as high-fiber, high-moisture materials) to meet different formulations and process requirements. During the granulation process, the particle size can be flexibly controlled by adjusting parameters such as speed, inclination, moisture, etc. (usually 2-8mm)
4.High granulation rate and uniform particles: The drum granulation adopts the principle of rolling agglomeration, and the particles are round, high in strength, not easy to break, and easy to store and transport. The granulation rate can reach more than 85%, reducing the amount of returned materials.
5.Environmental protection and energy saving: Combined with fermentation, drying, dust removal and other systems, effectively reducing dust and exhaust gas pollution.
6.The equipment has simple structure, stable operation, low failure rate and low maintenance cost.
Production line composition and Process Flow for the Rotary Drum Granulation Organic Fertilizer
1.Pretreatment system:
(1)Crusher: Crush raw materials (such as composted organic materials) to a uniform fineness.
(2)Mixer: add auxiliary materials (such as straw powder, fungus agent, trace elements) and mix them evenly.
(3) Rotary Drum granulator
Working principle: The material enters the rotating drum, and is agglomerated into particles under the action of centrifugal force and friction by spraying water or adhesive.
(4)Drying and cooling system
Dryer: Reduces pellet moisture (to below 15%) and increases strength.
Cooler: Prevents high temperature particles from agglomerating and facilitates subsequent screening.
(5) Screening and packaging systems
Drum screen: Separate qualified particles from returned materials (re-granulate ungranulated materials)
Automatic packaging machine: quantitative packaging of finished products, high degree of automation, and reduced labor costs.
Hongfa Organic Fertilizer Making Machine/Organic Fertilizer Production Line use in our customer site
Full automatic organic fertilizer making machine organic fertilizer production equipment fertilizer fermentation manufacturing line
Hongfa Organic Fertilizer Making Machine/ Organic Fertilizer Fermentation production Line use in our customer site
The projects are benific to the society and strongly support by the government, thus we have rich experience to make the Organic fertilizer Machine Production Line.
Packaging and Shippment of the Oganic Fertilizer Machine Equipment
Packing: Naked packing or stretch film packing or according to customers' requirements(We will send machine with plastic film package,parts with wooden case,if need, fumigation wooden carton also available.)
Company Profile
Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery.
Guangxi Hongfa Heavy Industry Machinery Co., Ltd. is an enterprise specializing in the production of organic fertilizer equipment, animal harmless treatment equipment, livestock and poultry manure treatment equipment, diseased and dead livestock and poultry harmless treatment equipment, sprayers, fog cannons and other environmental protection equipment. It is an enterprise specializing in the production, research and development and sales of harmless treatment environmental protection equipment, agricultural plant protection machinery and equipment, and engineering machinery and equipment.
At present, it has developed into two major production bases, Guangxi Hongfa and Shandong Hongfa, six production plants, and more than 1,500 employees. The company has strong technical strength and excellent product quality, and enjoys a high industry reputation and good reputation in the domestic and foreign markets. With nearly 34 years of experience in the production and manufacturing of mechanical equipment, the company has developed into a national high-tech enterprise and a national contract-abiding and credit-worthy enterprise. It has a Guangxi provincial enterprise technology center, passed ISO9001:2015 quality management system certification and intellectual property management system certification, independently developed more than 100 patented technologies, and achieved industry-university-research cooperation with many scientific research institutes and universities.
Hongfa Strengths
1) More than 33 years experience,1500 employee(50+engineers)
2)Total 4 factories with 600,000M2 and annual sell above USD200 Million.
3)10,000+customers and fulfillment to over 120 countries.
4)Continuous service and logistics system.
5)High quality products and competitive price. we hope we can cooperate with each other and establish a win-win business relationship.
FAQ
Q: How can you guarantee the production quality?
A:Our production quality follow China construction machinery standardJGJ33-2012. We have more than 30 years experience on producing the machines and will be inspected by QC team for each shipment. We have strictly quality control system in our production process.
We have at least 3 times inspection for each finished product before package , and the Third part inspection is acceptable.
Q:What is this machine suitable for?
A:This kind of Machine can produce the Organic Fertilizer with 3m³-200m³ per day, and suitable for kinds of middle and small breeding farm(chicken farm,pig farm,Cattle ranch and so on)
Q:How much is about a full Organic Fertilizer production line?
A:It is depend on your daily capacity and the workers you put into the line, please contact with me to get the detail offer with the formular.
HONGFA Machiney welcome your coming to visit our factory
Send your inquiry in details, feel free to Click the "Contact now"!
Contact information:
Foreign Trade Dept:Fiona Yao
Guangxi Hongfa Heavy Machinery Co.,Ltd
Wetsite:https://hongfamachine888.en.made-in-china.com
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