| Customization: | Available |
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| After-sales Service: | Designning, Production, Installation, Commissionin |
| Warranty: | 2 Year |
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EPS Precast Concrete Wall Panel Making Machine/EPS Lightweight Concrete Wall Panel Forming Machine/Cement Board Making Machinery
Full Automatic Concrete Cement Wall Panel Mold Car/ Soundproof Concrete Lightweight Building Panel Machine
HONGFA Heavy Machinery Co., Ltd, established in 1990s, with 34 years experiences manufacturing 3 types production line, they are manual, semi and automatic style, meeting diverse market demands.
Except for manufacturing machines, HONGFA is the only one company in China market which produce both panels and machines, with more than 13 years panel production experience, we will support you A to Z one-stop service from manufacturing the machine, panel plant factory design, panel forming mold car installation, raw material formula, traing how to make production, and keep mantenance.
Lightweight partition boards (EPS Sandwich Panel) are made of calcium silicate boards as the two side panels and a mixture of polystyrene particles and cement foam as the middle sandwich layer. Their specifications are 2440*610 mm, and common thicknesses are 75mm, 90mm, 100mm, 120mm, 150mm, and 200mm. They can be cut, spliced, and punched at will according to the installation effect, and can also be puttyed, wallpapered, etc.
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Features |
• High capacity • High speed materials filling • Excellent appearance of the finished products • Low labor intensity • Easy operation • Easy to load calcium silicate board and aluminum side cover. |
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Capacity |
60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
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40pcs |
36pcs |
32pcs |
30pcs |
26pcs |
22pcs |
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Wall Panel and Molding Car Details
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Applicated panel types
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EPS concrete solid panel & hollow panel, gypsum panel, foam panel. It can be with or without calcium silicate board and fiber
cement board. |
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Panel usage on construction
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Interior wall, exterior wall, roof, floor etc.
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Panel raw materials
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Cement, EPS, sand, water, latex powder, water reducer, fiber cement board.
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Panel density
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500-800kg/CBM, you can control density via adjusting formulas.
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Panel length/width
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Length usually is 2000,2270,2440,2700,2800,2850,3000mm etc based on requirements. Popular width is 600mm and 610mm.
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Thickness
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60, 75, 90, 100, 120, 150, 200,250mm etc.
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Strength
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3-6Mpa.
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Size of machine
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2750*2504*1359mm
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What is the main materials?
What material will be use to make Precast EPS Lightweight Wall Panel? The raw material is very simple in the market:
√ Cement: no special requirement for cement, market standard is okay.
√ Sand: river sand or can be replace by fly ash, it depend on your local market which is commonly.
√ EPS Beads: to fullfill the inside core of the panel to reach the sound-proof founction, also it has lighiweight advantages.
√ Chemical Addtivives: such as HPMC to keep the material mixtures stable, also increase the desity of the wall panel.
The finished Wall Panel Product Performance
| Project | Unit | Thickness | |||
| 75mm | 90mm | 120mm | 150mm | ||
| Size | Length and Width | 2270/2440/2700/3000mm(customized)*610mr | |||
| Capacity | kg/m3 | 680~800 | |||
| Weight multiple of bending fracture load plate | Five times self weight | 23.0 | 24.0 | 24.0 | 24.0 |
| The compressive strength | Mpa | 23.5 | |||
| Shock resistance | Standard sandbag/time | 25 | |||
| Soft change coefficient | - | 20.890 | |||
| The water content | % | ≤10 | |||
| Dry shrinkage | mm/m | 50.5 | |||
| Hanging force | N | 21000 | |||
| Heat conductivity coefficient | W/(m. k) | 0.2 | |||
| Heat transfer resistance | m?.k/w | 0.808 | 1.035 | 1.262 | 1.490 |
| Heat storage coefficient | w/(m^2. k) | 2.454 | 2.396 | 2.360 | 2.337 |
| Index of thermal inertia | - | 1.532 | 2.036 | 2.541 | 3.045 |
| Combustion performance | Grade | non-ignitable in A-class | |||
| Fire endurance | H | 22.5 | 24.5 | 25.0 | 25.0 |
| Air sound insulation quantity | dB | 240 | 245 | 248 | 250 |
| Radioaction | Inside irradiation index IRt | in conformity with the main body construction materials and decoration materials of class A | |||
| Outside irradiation index IRt | Unrestricted use of production and marketing | ||||
| Environmental conservation | don't contain asbestos, formaldehyde, henzone an 2250 | ||||
EPS Wall Panel Applications and Advantages
The Eps panel is widely used for partition board in non-bearing wall, exterior wall in steel structure, roof andfloor. t is popular for new construction or renovation and expansion building, such as house construction, firewalls, fences, footings, retaining walls, bungalows high-rise buildings, basements, walk-in fridges, hotels.schools, shopping malls, villas and etc.
Other Main Machines Of Whole Production Line for EPS Wall Panel
Fully Automatic Precast EPS Concrete Sandwich Wall Panel Making Machine/Fiber Cement Wall Board Production Line
1. Mixing plant
HONGFA mixing plant consists of mixer, movable infusion unit and aggregating system. It can mix all raw material automatically and record every data for production. 3.6CBM capacity mixer guarantees infusion efficiency. It only needs about 15seconds to finish a panel with size 2440*610*100mm.
2. EPS Expander
EPS expander is used for expanding raw polysterene, one-time expander can make EPS around 15-18kg/CBM, interval expander can get proportion on 9-11kg/CBM.
3. De-molding machine
De-molding machine can pull the cured panels out deirectly, Hongfa design it based on 6 years panel manufacturing experience, make it possible that demolding machine is movable, after demolding, the molds can be installed immediately without any delay.
Multiwork is possible so efficiency is triple compared to traditional vertical manual and semi horizontal production line.
4. Recycling unit
Recycling unit can save eveything in production, waste slurry settling in underground mixer, the cement and sand will be pumped into mixer again for next mixing cycle. Keep production clean and make waste recycling, cost saving.
5. Hollow core panels unit
If you want hollow core wall panels with thickness above 150mm, HONGFA offers complete system solution. Hollow panels usually use for roof, cladding etc. purpose without any bearing demand.
Sanwich Wall Panel Applications Fully Automatic Precast EPS Concrete Sandwich Wall Panel Making Machine/Fiber Cement Wall Board Production Line
Applied range of Sandwich wall panel:
For interior and exterior wall partition on steel or concrete structure building. It can be widely applied to wall materials of various high and low buildings such as bank, office building, hospital, school,hotel, shopping mall, amusement, old house reconstruction, residence and workshop.
Low business risk for establishing the EPS sandwich wall board machinery.
(A) long-term stability advantages: Due to trend is from clay to non-clay, from heavy to lightweight, from high to low energy consumption.EPS panel can meet the new requirements. And the raw materials is abundant and low cost. So competitive advantage will be relatively stable and long-term business in the market.
(B) Mechanization in production: Less workers but high output and stability.
(C) It is a comprehensive utilization of the industrial wastes project, and will get a great support from the Government.
EPS Wall Panel Advantages Fully Automatic Precast EPS Concrete Sandwich Wall Panel Making Machine/Fiber Cement Wall Board Production Line
The EPS Wall Panel is widely used for partition board in non-bearing wal, exterior wall in steel structure, roof and floor. it is popularfor new construction or renovation and expansion building, such as house construction, fire walls, fences, footings, retainingwalls, bungalows, high-rise buildings, basements, walk-in fridges, hotels, schools, shopping malls, villas and etc.
Hongfa Technology, Serving The World
Hongfa Heave Machinery Co., Ltd, producing the highest quality Fully Automatic Precast EPS Concrete Sandwich Wall Panel Making Machine/Fiber Cement Wall Board Production Line at the lowest cost. Equipped with advanced facility, Hongfa Group provides solutions of the best panel plant for EPS panel.gypsum board, foam cement panel, and precast concrete panel, etc. The annual output can be customizedfrom 50,000 to 1,000,000 m² High capacity High speed materials filling Low labor intensity Easy operation and maintenance High-strength, high-density, and flat & smooth surface EPS panelFlexible to produce all kinds of board.
The Fully Automatic Precast EPS Concrete Sandwich Wall Panel Making Machine/Fiber Cement Wall Board Production Line will be well prepared and proper packaged with Plastic Film Wrapping. All process are accordance with international standard, which ensure the machines and equipment in the container are seaworthy.
Delivery time: Within 30 days after receipt of deposit and moulds confirmation from buyer of precast concrete wall panel making machinery.
1.We have successfully exported and established more than 100 sets of machine in domestic and overseas. So we have many type of business model in other countries.
2.Our company has set up office in Vietnam, Indonesia, South Africa and sale service station in Nanning Guangxi province and will ensure the matericals rapid and timely service.
HONGFA SALES SERVICE
Pre-sales Service : We have strong sales team all over the world, will soon reply your inquiry and provide consulting support, solution support. And we are wamrly welcome you and your esteemed company to visit our factory for evaluation.
After-Sales Service: Remains at your disposal for any queries. For advice on inspections and maintenance, individual plant optimization or production expansion. And, of course, for all enquiries related to spare and wear parts. Hongfa supply our customer for designning, production, installation, commissioning, training and good after-sale service.
About Hongfa Group
Since 1990, Hongfa Machinery Co., Ltd has been in the field of construction and building materials equipments.
More than 30 years experience. 1500 employee (50+engineers)
4 factories with 440,000m2 and annual sell above USD100 Million.
10,000 customers in over 120 countries.
Continuous service and logistics system.
High quality products and competitive price.
Hongfa Machinery's Honor
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.High and New Technology Enterprise
3.Famous Trademark of China
4.Star Enterprise with China Patent
5.AAA Grade Credit Enterprise
6.Advanced Exporter in Guangxi Province
7.Advance Quality Management Unit.
Exhibition & Customer Visit
Hongfa, as a top brand enterprise in China, our products are also exported to Russia, Brazil, Thailand, Indonesia, Vietnam, Angola, Bangladesh, India, Australia, Sudan, etc., 96 countries and regions, deeply welcomed by clients from all around the world.
Q: Can one molding car make different length of wall panel?
A: Yes, the standard wall panel size is 2440mm long with 610mm wide, we can customized the panel forming machine to fits the wall panel length 3 meter, 4 meter, 6 meter and others, then you can make different length wall panel by adjusting the molding car. For example, the molding car is for 5 meter wall panel, then you can produce the wall panel below 5 meter long, such as 4m, 3m, 2m.
Q: How many pcs of wall panel can make per molding car?
A: We take the sample wall panel size is 2440*610* 100mm thickness, one mold car can make 30pcs wall panel.
Q: How many cubic meters of mixture needed per batch in every mold car?
A: For example, 2440mm*100mm thickness wall panel, total one mold car can forming 30pcs panels, it will need around 4.2 cubic meter concrete mixtures.
More technical details you may want to know, please do not hesitate to contact with me, I will provide you all the information you may need to know accordingly.
Contact Person: Miss Emma Lu
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Q: Are you manufacturer or trading company?
A: We are one of biggest drect factory in West-South of China with more than 20+ agents in domestic market, the quality and after-sale services is guaranteed as we are Chinese Trustworthy Old Brand machinery enterprise since 1990s.
Q: How long is the warranty of your equipment?
A: For the core components of the main machine, we provide 1 year guarantee, but the exist machine of our customer's, they have operating for more than 10 years, it still runing without problems.
Q: Can this machine make other size product?
A: All along we insist on inovating and developing new equipments for construction building industrial, we are available to design and do the mould according to customer's Drawing or as ours.
Q: When do you delivery the goods?
A: Normally 30 days after receipt of deposit and moulds confirmation from Buyer.
Q: What about the payment?
A: 30% as down deposit by T/T ,70% as the balance paid by T/T before loading(L/C is also acceptable).
Q: What does the total price include?
A: After some simple communication, we will make the plan according to you target onCapacity and budget. Then we will send the accurrate quotation for you shortly.
Q: Would you mind provide the video?
A:The factory inspection detail and Fully Automatic Precast EPS Concrete Sandwich Wall Panel Making Machine/Fiber Cement Wall Board Production Line operating vedio is available to send to you, please contact us at Wechat/WhatsApp/Skype/Telegram/Viber 008618249991790 any way you like, we are available for 24-hour service.
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