Fiber Cement Board Making Machine Calcium Silicate Boards Panel Production Line

Product Description

Product Description

Brief Introduction of Calcium Silicate Board :
Fiber Cement Board/ Calcium Silicate board(pressure board) is a new construction material
which has been pulping, molding, compression, maintenance and so on. It is based on cement and assist with proper fiber reinforced material. The products are widely used in variety kinds of

industrial and domestic construction fields such as external, internal walls, ceilings, sound

insulation, and waterproof board for special facility. Combined with keel and filler, it also can used for some framework light board system construction, high-rise building, old building renew, light type work shop, control room and laboratory. Because of its good features like less building cycle, less energy, notable economic benefit, fiber reinforced cement board are favorable all over the world.

 Product Parameters

1. Fuel: natural gas,coal,heavy oil or diesel.

2.Main material: Cement,fiber;  Silica sand,cement,fiber;  Silica sand,lime,fiber;                        

Main Features

1) Product is in accordance with national standard Reinforced Fiber Calcium Silicate Board JC/T564- 2000 of China Material cement, glass fiber, paper pulp, quartz sand,calcium oxide.
2) Density: ≤ 1.5g/cm2  without press  > 1.5g/cm2  with press 
3) Rupture strength: 15-28 Mpa
4) Thickness: 2-30 mm
5) Panel size: 1220*2440*T(2-30) mm
6) Thermal conductive index: 0.24W/MK(JC/T54)
7) Moisture content: ≤ 10%
8)Water absorption rate:19%
9) Water consumption: 450m3/day
10)Steam construction: 2.0 ton/hour 

 

 

The Main Features about Board
Raw Materials	Cellulose Fiber,Quartz Sand,Portland Cement etc
Standard Size	1220X2440MM/1200X2400MM
Maxium Width	1220MM
Maximum Length	3000MM
Thickness	4-30MM
Density	1.5-1.7G/CM3;1.2-1.4G/CM3/1.4-1.5G/CM3
Output	3-6 million m2 per year

The Main Equipment of Whole Fiber Cement Board/ Calcium Silicate board

1	Sand mortar preparation section
2	Pulp preparation section
3	Blending and slurry preparation
4	Sheet forming, stacking section
5	Pressing section
6	Pre-curing and template restaking section
7	Autoclaving and curing section
8	Board pile split section
9	Drying section
10	Sanding, edging and tapping section
11	Air compressor house
12	Laboratory
13	Heating Equipment
14	Boiler room
15	Water Supply and Drainage Equipment
16	Electric Automatization

 Raw material processing System 
Raw material conveying system,raw material weighing system,pulp system ,silica grinding system,Proportioning system.

Sheet Making System
Premixer,Round sieve cylinder cage system,Machine head system,Board blanket catcher , Super high pressure water cutting system,4 position stacker system, four- position demoulding system,lift platform system,Pump, motor, reducer, bearing and so on.
Press Machine System
There are two kinds of press machine, up lift and down press, up lift is more popular. Press machine is composed of 6 pressing cylinders and 2 lift cylinders, prefill valve is used to control the oil discharge and refule of 6 main cylinders, which is controled by hydraulic station and electric system to ensure the press and lift process of cylinder. Pressure sensor will indicate the press and balance of cylinder, PLC control can be set by multi mode, gear, time and walking distance.   
Autoclave And Drying / Advanced Autoclave
Board blanket is sent to autoclave to be steamed by winch after demoulding, steaming process include pressure increasing, pressure stablization and pressure release, pressure stablization is most important, which lasts 12-15hous, pressure 0.8-1.1MPa, silica inside board will react with lime and water to form Tobermorite and some hard okenite, hydrated product formed by CaO and SiO2 will consolidate quartz power and reinforcement fiber to get more strength.

Composition:board loader, dryer, sanding machine, polishing machine, squaring and chamfering machine, board palletizing machine, and dust remover. 

Boiler 
Boiler is kind of equipmetn to produce steam and exchange heat with hot water, the burning of fuel release much heat energy, which is transferred to water by thermal transmission and transform water into steam or hot water. Most factory use coal, natural gas and Gasoline to supply energy to boiler in Casium silicate board industry, steam pressue 16KG. 

Electrical Equipment 
Ø Composition: PLC, frequency conversion, indicating screen, switch, button, electric control cabinet, wire, cable and so on. Ø Detailed information see instruction.

Packaging & Shipping

Packing: Naked packing or stretch film packing or according to customers' requirements
Delivery time: Within 30 days after receipt of deposit and moulds confirmation from buyer

Company Profile

Hongfa Group Established in 1990, more than 34 years experience.
A leader developer& Manufacturer of Construction Material Machinery.
Guangxi production base: 9 machinery factories.Updated to state-owned enterprise.Hongfa consists of 2 production bases, 4 production factories, 2 import export companies, 1 provincial construction and building materials machinery institute, 1 new construction material company, and established sales companies in Vietnam and Indonesia.

Main business Range & Products:
Lightweight Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment, etc.

Hongfa Strengths:
1)More than 30 years experience. 1500 employee (50+engineers) 
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million . 
3) 10,000 customers and fulfillment to over 120 countries. 
4) Continuous service and logistics system. 
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.

 Hongfa Honors:
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.China National Enterprise Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protection Demonstration Unit
4.High and New Technology Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit

Contact

Please not hesitate to contact us if you are interested in any kinds of products.

Contact Information:
Foreign Trade Dept. :Poppy Jiang
Guangxi Hongfa Heavy Machinery Co.,Ltd.
Factory add: Linyi city, Shandong province & Nanning city, Guangxi Province, China