Large-Scale Prefabricated House Wallboard / Wall Panel Precast Concrete Machine Battery Mold / Production Line

Product Description

Large-scale Prefabricated House Wallboard / Wall Panel Precast Concrete Machine Battery Mold / Production Line
 

Product Description

 

1.Tilting Table with Hydraulic Systerm

a) Obtained national invention patent;
b)The mature technology of this table manufacturing of prefabricated concrete elements;
c)Specifications: 4mX10m (or customized );
d)The die rack is welded with high-quality national standard profiles.
e)Each table is equipped with an independent hydraulic turning
f)The table comes with a vibration device.

2.Precast Stationary Table Production Line: making wall panels

a)The mature technology of this table in Italy was R&D and manufacturing of prefabricated concrete elements;
b)Mold table size can be customized
c)Special sand blasting process of rust removal.
d)High frequency electric vibrator .
e)Mobile turning machine can be added to stand the mold table side up.
f)One table can produce different kind of precast products and different size of precast products as well.

3.Battery wall panel mold

a) High production capacity
b) Movable
c) Cost saving: low installed power (11KW), low power consumption, high reliability and low maintenance cost;
d) Mold saving: Mold saves 25%.
e) Manpower saving: 5 workers only
f) Time saving: centralized operation, integrating vibration and curing, no leveling,pre-nurturing,troweling, no turning process.
g) Space saving: Floor area and savings of about 70%.

4. Precast Concrete House Mold Plant

Cement house steel mold: a mold used to make cement products. Cement prefabricated components of various shapes and sizes can be produced. For example: walls, floors, pillars, etc. The mold is made of high strength, high precision, high strength, high durability and other characteristics, can be reused, greatly improving the production efficiency and product quality. 

 

Concrete fence molds Machine concrete fence molds Machine for sale concrete fence making precast concrete wall panel machine concrete slab making machine

precast concrete tilting table, fence wall panel and column making machine, battery mold for  prefabricated-building making machine 

Saudi Arabic modular smart factory equipment precast concrete wall panels plant precast concrete slab machine 

 

there are tilting table for precast concrete wall , wall panel battery PC products battery , pre-cast concrete slab wall panel recycling production line , prefabricated house mold ets , accept customized size .


 

Wall panel for concrete precast houses: 
 

Lightweight sandwiched wall panel providing a solid structure and 

superior quality wall finishes to ensure a straight and smooth wall after completion.

They can be used as either a standard structural wall panel, or as a retaining wall section, depending on the requirement on site. The reinforcement steel and foundation detail will alter, depending on the use of the wall panel.

What is Light Weight Wall Board/EPS Cement Wall Board:
EPS sandwich cement wall board is a new type of high-grade light wall panel material with EPS mortar as core material, calcium silicate board as the surface material and properly mixed with fly ash, slag and additives, and the panel formed by the EPS wall board making machine.
use perlite/ ceramsite/ foaming cement to make lightweight walling material sandwiched concrete panel making machine panel

Advantages of polystyrene concrete as a material
Patented production technology and unique composition ensure excellent performance characteristics of expanded polystyrene:

excellent load-bearing capacity;
low price per cube with ease and high speed of installation of products;
increased moisture resistance;
rot resistance;
low flammability;
high heat and sound insulation;
frost resistance (at least 200 defrosting and freezing cycles);
service life - more than 100 years.

 

Product Parameters

Main machine parts for 

Sound Insulation Lightweight EPS Cement Sandwich wall panel machine/ eps wall panel machine Lightweight Wall Panel Making Machine /Precast Concrete Wall Panel Machine/Wall Board making Machinery/acoustic wall panel making machine

Main part for complete EPS wall panel production line Eps wall panel system for 
solid or hollow panel lightweight wall panel 

1. Mixing plant
 

HONGFA mixing plant consists of mixer, movable infusion unit and aggregating system. It can mix all raw material automatically and record every data for production. 3.6CBM capacity mixer guarantees infusion efficiency. It only needs about 15seconds to finish a panel with size 2440*610*100mm.

2. EPS Expander

EPS expander is used for expanding raw polysterene, one-time expander can make EPS around 15-18kg/CBM, interval expander can get proportion on 9-11kg/CBM.

3. De-molding machine

Demolding machine can pull the cured panels out deirectly, Hongfa design it based on 6 years panel manufacturing experience, make it possible that demolding machine is movable, after demolding, the molds can be installed immediately without any 
delay.Multiwork is possible so efficiency is triple compared to traditional vertical manual and semi horizontal production line.
4. Recycling unit
Recycling unit can save eveything in production, waste slurry settling in underground mixer, the cement and sand will be 
pumped into mixer again for next mixing cycle. Keep production clean and make waste recycling, cost saving.
5. Hollow core panels unit
If you want hollow core wall panels with thickness above 150mm, HONGFA offers complete system solution. Hollow panels 
usually use for roof, cladding etc. purpose without any bearing demand.
6. Movable slurry piston pump unit
This unit uses for movable hydraulic slurry infusion, after mixing all raw material in mixer, then slurry pours into this movable
container, it can mix and inject at same time, guarantee slurry not falling down or the heavier material(sand or cement) 
seperates from lighter(EPS) one.

Hongfa provide main 3 kinds of EPS wall panel machine :

1. Automatic double side opening wall panel machine main data: 
 

Moulding Machine Parameter and Productivity
Overall dimensions(mm)	Power(KW)	Output / Pieces per mould
		60mm	75mm	90mm	100mm	120mm	150mm
3380*3200*2680	4	40pcs	36pcs	32pcs	30pcs	26pcs	22pcs

HFP530A full automatic lightweight concrete wall panel system is Hongfa patent product, for 15 sets molding machine, total production line only needs 5 workers, labor density and intensity is low.

1.Full Automatic 
2.Eco Saving and Advanced Technology 
3.Low cost and high capacity
4. Easy operation
5. Essy maintainence

6.Adopts touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production. 
 

One Production line of EPS Foam Cement Panel Machine, Sandwich Panel Production Line, Lightweight Concrete Wall Panel Making Machine Can produce kinds of wall panel:







Raw materials :
Ordinary Portland Cement, Lower Alkalinity Sulfur Acid Salt Aluminum Cement, Polystyrene Foam, Sand, Additives or Fly Ash(Coal Boiler), Water, Perlite, etc.





Main Feasture: 
 
(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.
(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 250mm. 
(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem. 
(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the bad temperature control. 
(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%. 
(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and material conveying to silos. 
(7)Most components are of world-famous brands, with reliable performance, stable quality, long service life and low maintenance cost. 
(8)The machine can realize the primary and second expansion.
 
Suggested Staffing Table of eps sandwich panel production line
EPS sandwich panel price of EPS board sandwich panels machine
 

Position	Amount(Person)
Moulding/pouring	1
Demoulding&Packing	1
EPS Expander Operation/raw materials	1
Mixer Operation	1
Transportation	1
Total	5

 

Successful Kinds of EPS cement sandwich panel making machinery machine

♥ Automatic Vertical Hydraulic & Manually Type Production Line

♥  Horizontal Wall Panel Production Line

Packaging & Shipping

Workshop and shipping Lightweight wall panel production line 

 

Company Profile

 

                                                About Hongfa Group

Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery.
Main business Range & Products: 
 Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant,  Concrete Pipe Machine, Concrete Tile Machine, Mining Machinery,  Concrete Batching plant,  Stereo Parking Equipment,etc

Hongfa Strengths
More than 33 years experience. 1500 employee (50+engineers)                   
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .                   
3) 10,000 customers and fulfillment to over 120 countries.                    
4) Continuous service and logistics system.                    
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.









Our factory Group'Honor
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.National Enterprice Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protectionb Demonstration Unit
4.High and New Tech Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit




Welcome to contact me.
Any inquiry would get our professional and prompt reply!

Hongfa Group since 1990
Guangxi Hongfa Heavy Machinery Co., Ltd.
Website: https://hongfamachine888.en.made-in-china.com
Factory add.: Yilingyan Industrial Zone, Nanning city, Guangxi province, China