High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

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Customization: Available
After-sales Service: Yes
Warranty: Yes
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  • High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
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  • Overview
  • Product Description
  • Production Flow
  • Production process
  • Final products and Application
  • Packaging & Shipping
  • Company Profile
  • Customer′s Visting
Overview

Basic Info.

Model NO.
fcb
Core Components
PLC
Place of Origin
Guangxi, China
Power
800kVA
Weight
10000 Kg
Warranty1
1 Year
Key Selling Points
Automatic
Condition
New
Application
Fiber Cement Board /Calcium Silicate Boar Produces
Name1
Cement Flooring Board Machine
Name2
Cement Boards Exterior Wall Panel Production Line
Application2
Loft Floor;Siding Panel;Loft Steel Structure Floor
Transport Package
Nude Packing
Trademark
Hongfa
Origin
China
Production Capacity
3 Million M2, 6million M2

Product Description

High-Efficiency Fiber Cement Board Production Line | Complete Calcium Silicate Board Manufacturing Plant | Diatomite Mat Making Machinery Supplier

Product Description

Scope of Supply

Fiber Cement Board Production Line /Calcium Silicate Board Production line/Exterior Cement Board/Perforated Sound-absorbing panels/Interior Wall Paint Free Panel/cement board making machine/concrete equipment,drywall production/roofing board production

Desroofing material machinecription of Fiber Exterior Cement Board

Fiber cement board is a lightweight yet durable building and decoration material. Its primary component is cement, reinforced naturally, and undergoes a detailed manufacturing process. This process includes pulping, emulsion, molding, pressing, autoclaving, drying, and surface treatment. The board has a distinct gray color, a smoothly sanded surface, and clear, uniform thickness. The inclusion of cement increases its strength and significantly enhances its waterproof capabilities. Consequently, fiber cement board is recognized as a top-tier product in both domestic and international building materials markets.

Parameter of Fiber Exterior Fiber cement board

Product Name
Fiber Exterior Cement Board
Surface Finishing
Sanding, Polished
Refractory Temperature
Over 2000 ºC
Asbestos
100% asbestos-free100% asbestos-free
Desity
1.2-1.5g/cm3
Fire-Proof Rate
Class-a Incombustible
Incombustibility
240 Minutes
Water Content Ratio
< 10%
Anti-Bending Strength
>16MPa
Radioactivity
Standard of GB6566-2001

Advantage of the fiber cement board and calcium silicate board

High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
Production Flow

Parameter of Fiber cement board /cement wall panel machines

Product Name:Fiber cement board machine

Board size:2440*1220mm

Thickness:4-30mm

Usage of board: Interior/exterior Wall, Partition wall, siding board, fireproof board, water proof board etc

Raw Materials: Quartz Sand, cement, pulp fiber, quicklime, etc.

Density:0.95-1.8g/m3

Capacity:3 million-5 million sqm per year

After-sales Service: Site installation, debugging and training

Function: fireproof waterproof

Process: Flow-on /hatschek process

Packaging Details: Export standard packaging for Calcium Silicate Panel Production Line Cement Decoration Board Machine Fiber

Cement Siding Sheet Machine

 

Layout and flow of fiber cement board ceiling/ fiber cement board for exterior wall production line

Raw material dealing, mixing, forming, pressing ,curing, autoclave, deep(second) process, natrual curing

1
Sand mortar preparation section
2
Pulp preparation section
3
Blending and slurry preparation
4
Sheet forming, stacking section
5
Pressing section
6
Pre-curing and template restaking section
7
Autoclaving and curing section
8
Board pile split section
9
Drying section
10
Sanding, edging and tapping section
11
Air compressor house
12
Laboratory
13
Heating Equipment
14
Boiler room
15
Water Supply and Drainage Equipment
16
Electric Automatization
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery SupplierHigh-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery SupplierHigh-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

 

Production process

Main process system For Cement Board Heat Resistant Fiber Cement Board Making Machine Calcium Silicate Board Production Line / Factory Fiber Cement Board Making Machine Fiber Cement Board Production Line /Cement Fiber Board Exterior Wall Panel

 

Raw material processing System

Raw material conveying system, raw material weighing system, pulp system, silica grinding system,Proportioning system.

High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
 
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Sheet Making System

Premier, Round sieve cylinder cage system, Machine head system, Board blanket catcher, Super high pressure water cutting system,4 position stacker system, four-position molding system, lift platform system,Pump, motor, reducer, bearing and so on.

Press Machine System

There are two kinds of press machines, up lift and down press, up lift is more popular. The press machine is composed of 6 pressing cylinders and 2 lift cylinders, prefill valve is used to control the oil discharge and refule of 6 main cylinders, which is controled by hydraulic station and electric system to ensure the press and lift process of cylinder. Pressure sensor will indicate the press and balance of cylinder, PLC control can be set by multi mode, gear, time and walking distance.

High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Autoclave And Drying system For Cement Board Heat Resistant Fiber Cement Board Making Machine Calcium Silicate Board Production Line

 

 

The board blanket is sent to the autoclave to be steamed by winch after de-molding, steaming process include pressure increasing, pressure stabilization and pressure release, pressure stabilization is most important, which lasts 12-15hous, pressure 0.8-1.1MPa, silica inside board will react with lime and water to form Tobermorite and some hard okenite, a hydrated product formed by CaO and SiO2 will consolidate quartz power and reinforcement fiber to get more strength.

 

Other Composition:

Board loader, dryer, sanding machine, polishing machine, squaring and chamfering machine, board palletizing machine,and dust remover.


High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery SupplierHigh-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery SupplierHigh-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Boiler

The boiler is a kind of equipment to produce steam and exchange heat with hot water, the burning of fuel release much heat energy, which is transferred to water by thermal transmission and transforms water into steam or hot water. Most factories use coal, natural gas and Gasoline to supply energy to boilers in the Casium silicate board industry, steam pressue 16KG.

High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Composition of Electrical Equipment system about Factory Fiber Cement Board Making Machine Fiber Cement Board Production Line Cement Fiber Board Exterior Wall Panel

PLC, frequency conversion, indicating screen, switch, button, electric control cabinet, wire, cable and so on.

 
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery SupplierHigh-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
Final products and Application

 

This Production Line could make the fiber cement board and calcium silicate board which use as Perforated Sound-absorbing panels,Waterproof and Fireproof Fiber Cement Board, High Density Calcium Silicate Board, Exterior Wood Grain Board, Interior Wall Paint Free Panel

Uses of fiber cement board

1. External Cladding- Fiber Cement boards are used as external cladding materials for buildings. They are available in various textures. The cladding is extremely durable with excellent weather resistance properties.

2. Internal and External Lining - Fiber Cement boards are used as an internal and external lining material. The internal lining is suitable for plastering or for tiles to be laid on it. The external lining can be finished with paint or any other textures or cladding materials.

3.Fire-Rated Partitions - The Fiber Cement Boards are non-combustible materials and have very good fire resistance properties. They are widely used to make fireproof partitions.

4.Substrate for Tiling - The boards are used as a substrate for tiling on the floors and walls. It is a very strong material
having very good water resistance properties which makes it a good base for tiling.

5.Acoustic Properties - They have very good sound insulation properties.

6.Water Resistance - They are used to waterproof certain areas.

 
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier
 

Packaging & Shipping

Packing for concrete tile making machine:Naked packing or stretch film packing or according to customers' requirement

We will send machine with plastic film package,parts with wooden case,if need, fumigation wooden box also available.
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Company Profile

Guangxi Hongfa Heavy Machinery Group was established in 1990, is one of the largest block making manufacturer and leading supplier of the building block industry in China,as an ISO9001-2000 certificate and "Famous Brand in Guangxi"enterprise and member of China Building Block Association. One stop serivice of building raw material making machines.

♦ Founded in 1990

♦ A leading developer & manufacturer of construction materials machinery

♦ Two production bases with three factories (440,000 square meter plant area )

♦ 1,500 employees (50+ engineers)

♦ 10,000 customers and fulfillment to over 120 countries

♦ Annual sales over USD1,000,000


High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Hongfa Machinery's Honor

1.One of Top Ten Influential Brands in China Brick &Tile Industry

2.China National Enterprice Abiding By Contract & Keeping Good Faith

3.Quality and Credibility of the Dual-protectionb Demonstration Unit

4.High and New Technology Enterprise

5.Famous Trademark of China

6.Star Enterprise with China Patent

7.AAA Grade Credit Enterprise

8.Consumer Satisfaction Unit

9.One of Top 100 building Material Industry Brands of China

10.One of Top Ten Good Faith Units

11.Advanced Exporter in Guangxi Province

12.Advance Quality Management Unit


High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Automatic Block Making:

QT12-15D QT12-15 QT10-15D QT10-15 QT9-15 QT8-15D

QT8-15B QT6-15D QT6-15C QT6-15B QT4-15D QT4-15C

QT4-15B QT4-20C QTJ4-25

Semi-automatic:

QTJ4-35B2 QTJ4-40B2

Semi-automatic egg-laying machine:

QTY4-30 QMJ4-45 QTJ2-45 JMQ-6A

Color Paver Color tile forming machine:

QT3-20 SMY8-150

HF-800 pipe-making machine HF-2000 pipe-making machine

Concrete Mixing Plant:

HZS25 HZS35 HZS50 HZS60 HZS series

AAC Block production line : 50000~300000M3/Year

 

1. Concrete block making machine

2. EPS lightweight panel production line

3. AAC block production line

4. Concrete batching production line

5. Colorful roof tile /terrazzo tile / artificial stone machine

6. Concrete pipe production line

7. Artificial quartz slab production line

8. Environmental protection equipment

9. Power station equipment

10. Mining equipment

11. Cement making equipment

12.Ffiber cement board/ calcium silicate board production line

13. Quicklime kiln production line

14. Terrazzo stone Inorganic terrazzo production line

15. Prefab house precast concrete wall panel production line

 
 
 
High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

Customer's Visting

 

High-Efficiency Fiber Cement Board Production Line Complete Calcium Silicate Board Manufacturing Plant Diatomite Mat Making Machinery Supplier

FAQ for Panel making machinery :

Q: Are you trading company or manufacturer ?

A: We are Direct factory, not agent or trading company, and the quality and after-sale services is guaranteed. Welcome to visit our factory at any time.

Q: How long is your delivery time?

A: Normally 30-45days after receiving your payment, but it can be negotiated based on order qty and production schedule.

Q: What is the product guarantee period ?

A: Three years after installation finished at buyer's factory.

Q: What about the payment?

A: 30% as down deposit by T/T ,70% as the balance paid by T/T before loading(L/C is also acceptable).

Q:What's the output of lightweight wall panel machine Every day?

A:It can be up to 3000/day.

Q:How many workers need in whole production line?

A: 7-10 workers will be ok in the lightweight wall panel production line.

Q: What is the MOQ?

A: 5 sets. According to economic benefit analysis

Q: Can this machine make my panel or other size panel?

A: We would design and do the mold according to customer's Drawing.

Q: How can you guarantee the production quality?

A: All our product are ISO9001 and CE certified. We have more than 30 years experience on producing the machines and will be

inspected by QC team for each shipment. We have strictly quality control system in our production process. We do inspection for

each batch of finished product before packing. Third party inspection is acceptable.

Q: What kind of service can you provide?

A:the day our products sold, we guarantee to do as follows:

(1) Provide corresponding technical solutions and site layout;

(2) Provide guidance for equipment installation and operation for users.

(3) For each equipment, we will train mainly operating personnel 5-10.

(4) 12 months guarantee, and provide lifelong technical support.

We are an ISO9001 and CE certified company,

Our quality and on time delivery is your guarantee to a successful project.




 


 

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