Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

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Customization: Available
After-sales Service: Yes
Warranty: 1 Years
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  • Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
  • Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
  • Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
  • Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
  • Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
  • Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
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  • Overview
  • Product Description
  • Production process
  • Supporting Equipment
  • Final Products and Application
  • Packaging & Shipping
  • Company Profile
  • Oversea Case
Overview

Basic Info.

Certification
CE, ISO
Customized
Customized
Automatic Grade
Automatic
Type
Hydroforming
Voltage
220/380/440V
Brick Type
Autoclaved Aerated Concrete Brick
Brick Raw Material
Sand,Cement,Lime,Aluminum
Weight
400-800kq/Cbm
Worker
8-10
After-Sales Service Provided
Oversea Engineer Assit
Raw Material
Sand or Fly Ash
Mould Size
4.2X1.2X0.6m
Side Pallet Size
4.2X0.6m
Beater Power
7.5kw
Ferry Trolly Size
4.5X2.5X0.57m
Curing Type
Steam Curing
Steam Time
7.5h
Steam Pressure
1.3MPa
Autoclave Temperature
190ºC
Transport Package
Customized
Specification
8200x6500x1850
Trademark
Hongfa
Origin
China
Production Capacity
50000m3

Product Description


Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine Gac Block Plant China Ytong Technology AAC Production Line for Building 
 

Hongfa AAC production line has a smooth process. The molds, side plates, and steam-curing cars each have independent circulation routes. All equipment does not cross operations, which greatly improves equipment operation efficiency and work safety.

 

• The control system adopts the internationally advanced centralized and segmented control method and adopts PLC control system. All processes are completed in the central control room and the ground division operation platform. The work realizes mechanized and automated production, with less labor and high production efficiency. Human errors cause little loss and the product qualification rate is high.
 


Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

Hongfa Machinery since 1990

 

A leader developer& Manufacturer of Construction Material Machinery.
Guangxi production base: 9 machinery factories
Updated to state-owned enterprise.

Raw material of AAC block machine
To make our AAC block production line reliable and durable, HONGFA FACTORY purchases steel from famous steel 
manufacturers in 
China. We only use steel plates that have not been rolled. A few underwater plasma cutting machines were purchased to guarantee the high precision of our autoclaved aerated concrete production machines.

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building


Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
 

Welding workshop of Hongfa Ytong Autoclaved Aerated Concrete Block ALC Panel Production Line AAC Block Machine for Construction Machinery

Welding robots were used to improve the productivity and welding performance. 

Thus we can get consistent AAC production equipment.
High technology for AAC:


Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

 
 

Product Description

2024 new design aac block production line China  aac block machine price 
Hongfa Group is the most professional manufacturer of autoclaved aerated concrete (AAC) plants for many years. We can supply complete set of autoclaved aerated concrete plant with 50 000m3, 100 000m3, 150 000m3, 200 000m3, 250 000m3, 300 000m3 capacity annually, including plant design, equipments installation, technical instruction, personal training, etc. Also, we can design and manufacture as per clients' requirement.

What is the Autoclaved Aerated Concrete?
AAC is the abbreviation of Autoclaved aerated concrete,It is a new type of light weight , thermal insulation building material .The raw material are siliceous materials (such as fly ash, sand) and calcareous materials (lime and cement) ,made by batching, pouring, expansion, cutting, curing and other processes.

Why is AAC blocks and panel is so popular? What is the advantages of it?
·Light weight: 400~700kg/m³
·Good thermal insulation performance: thermal conductivity 0.09~0.22W/(m.k)
·Good fire resistance without emission of harmful gases
·Machinability
·Wide source of raw materials, high production efficiency, low energy consumption.


Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for BuildingLightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
What is the raw material of AAC blocks

The raw materials are siliceous materials (such as fly ash, and sand) and calcareous materials (lime and cement)

1.Sand is widely used siliceous material in the aerated concrete industry . The main function of sand is to provide SiO2.
2.The role of fly ash in AAC is also to provide SiO2.And the Al2O3 in fly ash can have large effect during static stop after the casting process.

 

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
3.Lime is the main calcareous material in the production process. Its main function is to provide calcium oxide, so that it can react with SiO2 and Al2O3 in the siliceous material under hydrothermal conditions to form calcium silicate hydrate, so that the product can gain strength.Finely ground quicklime is used in the production process.

4.Cement is a hydraulic cementitious material, Portland cement is suitable for AAC.
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

Why should be hongfa Group
Hongfa is a supplier of comprehensive solutions and equipment production.

To prepare raw materials for an AAC plant, there are three steps to follow:
A. Firstly, sand needs to be milled (fly ash doesn't require this step) and turned into slurry.
B. Secondly, lime needs to be crushed and milled. Alternatively, you can buy lime powder directly.
C. Finally, gypsum needs to be milled either with sand or lime or it can be mixed directly with fly ash to make slurry.

The Hongfa AAC Block Production Line offers several advantages, including:
1. Better Pouring Stability - The line can perform mixed grinding to prepare cementitious materials and improve pouring stability. The flow-tube type pouring stirring shortens the stirring time and improves the uniformity of stirring.

2. Improved Raw Material Processing - The hydrothermal ball milling process improves the stability of fly ash and mortar.

3. Staggered Batching Process - The batching building is divided into two and staggered, simplifying the equipment and building structure layout. It also meets the requirements of staff space and equipment layout.

4. Integrated Layout Technology - This technology arranges the batching, pouring, pre-cultivation, cutting, bottom
removal, marshaling, and other processes in the same workshop. It uses hydraulic lifting and conveying equipment to separate the walking guide from the main body of the workshop, reducing the height of the workshop. This layout avoids dead corners in the building, shortens the return path of wastewater and waste slurry, reduces the moving space of operators, and improves work efficiency.


 

Production process

 Main process flow for the AAC block-making machine:
1. Measure and mix raw materials.
2. Feed the mixed materials into a pouring mixer to create slurry.
3. Pour the slurry into molds after thorough mixing.
4. Pre-cure the slurry until it reaches a certain hardness for cutting.
5. Tilt the mold 90 degrees using a hoister.
6. Open the mold, separate it from the block, and place the block on a cutting cart with the side plate.
7. Use a horizontal cutting machine to cut the blocks from both sides.
8. Perform vertical cutting on the blocks.
9. Transfer the cut blocks to curing carts with the side plate using a hoister.
10. Group the carts and place them into autoclaves.
11. Cure the blocks under specific temperature and pressure.
12. Remove the finished blocks from the autoclave using a winch.
13. Move the finished blocks to the storage area with a hoister.
14. Return the side plate through a roller system.
15. Prepare the side plate and mold for the next production cycle. 

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

 

Supporting Equipment

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
1. Material dealing
Convey fly ash or sand to a ball mill, mix with water, and transfer the slurry to a storage tank via a pump.

2. Batching, mixing, and pouring process OF AAC Block Making Machine.
The lime and cement will be transported by a conveyor to the dry powder measuring scale, where they will be measured separately. A slurry pump will then transfer the slurry to the automatic scale. Afterward, the powder and slurry will be mixed and poured into the mold.
  1. 3.Curing process
    After pouring the slurry into the mold, place the mold box in the curing room at 50-70°C. After 2-3 hours of curing, the blocks will become soft solids and will be ready for cutting.
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
4.Cutting Machines System of AAC Block Making Machine.

The AAC block machine line cutting machine is an advanced version of the traditional cutting machine, developed with the help of the WIHA technology. This machine employs well-known domestic or international brands for its reducer and control elements, ensuring a stable performance. It allows flexible adjustment of cutting size and boasts an almost zero crushing rate.

 

5.Aerated autoclaved process of AAC BLOCK-MAKING MACHINE
After cutting, use a crane to carry the semi-product to the front of the autoclave. Then, use a hoisting machine or dragger to move the steam trolley into the autoclave for steaming. It takes 6-10 hours.
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
6. Finished block dealing process
After 6 to 10 hours, the finished products are removed from the autoclave. They will be separated using a machine that separates the blocks layer by layer before being packed and transferred.

Final Products and Application

The production line could produce AAC blocks, AAC bricks, AAC panels, ALC blocks,ALC panel, CLC blocks, CLC panel.

AAC has the characteristics of light weight and good thermal insulation performance. panels and blocks are widely used in industrial and civil buildings,Such as hospitals, schools, shopping malls, etc.

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

Packaging & Shipping

Packing: Naked packing or stretch film packing or according to customers' requirements
Delivery time: Within 40 days after receipt of deposit and moulds confirmation from buyer

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building
Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

 

Company Profile


Main business Range & Products: 

Lightweight Wall Panel Production Line, AAC Block Production Line, Fiber Cement Board Production Line,
Mining Equipment,  Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant
Concrete Pipe Machine, Concrete Tile Machine,  Concrete Batching plant,  etc

 
Hongfa Strengths
More than 33 years experience. 1500 employee (50+engineers)                   
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .                   
3) 10,000 customers and fulfillment to over 120 countries.                    
4) Continuous service and logistics system.                    
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for BuildingLightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

1. Concrete block making machine
2. EPS lightweight panel production line
3. AAC block production line
4. Concrete batching production line
5. Colorful roof tile /terrazzo tile / artificial stone machine
6. Concrete pipe production line
7. Artificial quartz slab production line
8. Environmental protection equipment
9. Power station equipment
10. Mining equipment
11. Cement making equipment
12.Ffiber cement board/ calcium silicate board production line
13. Quicklime kiln production line
14. Terrazzo stone Inorganic terrazzo production line
15. Prefab house precast concrete wall panel production line




Hongfa Machinery's Honor

1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.China National Enterprice Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protectionb Demonstration Unit
4.High and New Technology Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building

 

Oversea Case

Lightweigt AAC Wall Block Machine Autoclaved Aerated Concrete Block Making Machine GAC Block Plant China Ytong Technology AAC Production Line for Building


Please not hesitate to contact us if you are interested in any kinds of products.

Contact Information:
Foreign Trade Dept. : Emily Lee
Guangxi Hongfa Heavy Machinery Co., Ltd.
 Wesite: gxhongfa.en.made-in-china.com

 


 

 

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