Organic Fertilizer Production Line
The Organic Fertilizer Production Line is specially designed to convert poultry manure such as sheep dung, pig manure, cow dung, cattle manure, duck droppings and chicken manure into sellable. The organic fertilizer production organic,environmentally safe fertilizer pellets that do-it-yourself retail chains and lawn & garden stores can sell to consumers. High performance &Environmentally friendly!
Cow dung organic fertilizer production line is a complete set of equipment for processing organic fertilizer with cow dung as raw material. The cow dung in the dung pool can be pumped into the equipment through a mud pump by a cow dung treatment machine, and then dehydrated by the equipment. The moisture content after treatment is about 40%. Crops such as straw and rice bran (including N\P\K) can also be used as fillers, and then sprinkled with biological bacteria agents. 1KG of bacteria agents are mixed with 20KG of water and moved into the raw materials, which can ferment 1 ton of raw materials. Turn over once every 1-2 days, and it can be completely decomposed in 7-10 days.
Product Description
agricultural production companies,independent farmers, golf courses, and commercial landscapers can use those organic manure fertilizer pellets
We call this plant a flat die fertilizer Production Line because fat die fertilizer pellet machine is installed to fulfil the whole pelletizing process. The production plant produces 30,000 tons of high-quality bio-organic fertilizer per year through the harmless disposal of animal manure, and organic waste materials, furnishing soil and crops with a-around nutrients. ln virtue of reliable performance and advanced processing technology,it has been widely applied in fertilizer processing enterprises, creating economic benefits as well as making great contributions to environmental protection.
Small investment, quick results, in recent years, livestock and poultry manure pollution and livestock and poultry product residues have caused troubles to human health. Pollution caused by livestock and poultry breeding has become the main source of pollution in rural areas of China. Such huge data of livestock and poultry production cannot but be taken seriously. If it is not handled properly, it will cause serious pollution to the environment. For example, if livestock and poultry manure is not handled in time, it will cause serious pollution to surface water, groundwater, soil and air. What is more serious is that for the convenience of transportation, smaller farmers simply piled cattle manure on the side of the road without adopting a scientific storage method. Due to poor management, wind and rain caused the manure to flow everywhere. Such a situation is not conducive to animal epidemic prevention requirements, and will inevitably have a certain impact on people's living environment.
Organic fertilizer production line equipment has a compact process layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation, convenient maintenance, and wide adaptability of raw materials. It is suitable for various proportions of organic compound fertilizers, biological organic fertilizers, urban sludge, domestic waste organic fertilizers, etc. It is a national environmental protection practical technology promotion project. Chicken manure is rich in organic matter, which can provide nutrients needed for crop growth and improve soil fertility. There are many types of organic fertilizers, a wide range of raw materials, and fertilizers are also ever-changing.
Working Process of Organic Fertilizer Production Line
Raw material fermentation - Raw material crushing - Raw material mixing - Raw material drying- fertilizer granulating -Fertilizer Cooling - Fertilizer coating- Fertilizer packing
What Equipment Does the Complete Organic Fertilizer Plant Exactly Include?
We know organic raw materials, for example, animal dung, Soya bean waste, organic municipal waste, farm waste, food waste,etc. really vary with different customers from different areas. One thing however we can make sure of is that the technological process of organic fertilizer keeps the same in essentials while differing in minor points. This fertilizer production plant consists of:
1. Fermentation Equipment
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used for the fermentation of raw materials
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2. Roulette Tipping Machine
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Speed cooling of the raw material after fermentation
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crushing of raw materials to meet the requirements of granulation
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Mainly used for granulation of various powdery materials.
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Drying after granulation, quickly reduce the moisture
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Cool down and remove moisture after drying
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Separation of finished products and returned materials
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Pack the finished product organic fertilizer pellet/powder
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Fermentation Equipment
In the organic fertilizer production process, fermentation of raw materials is a crucial part because most raw materials should be composted and fermented so as to reach harmless disposal standards.
Roulette Tipping Machine
The roulette tipping machine equipment adopts the intermediate chain transmission mechanism, driving the two diameters of the tipping wheel, symmetrical flipping, no dead angle adjustable speed shift trolley, left and right displacement, low energy consumption to complete the long-span tipping work.
Crusher Machine
For better fermentation, raw materials need to be crushed via the corresponding fertilizer crusher because the particle size of composting raw material may affect the activity of microorganisms, The Crushing machine can reduce the particle size of materials in order to add superficial area, facilitate microbial activity and then speed up the fermentation composting. By virtue of reliable performance and excellent crushing effect, our semi-wet material crusher has been widely applied for grinding bio-organic fermentation, urban waste compost, crop straw fermentation, livestock manure, and other high-moisture materials.
Organic Granulator
The cutter head is movable and adjustable, which is conducive to granulation, and is made of wear-resistant alloy. Mainly used for granulation of various powdery materials. Dies with diverse diameters (1.5mm - 20mm) make it easier for customers to produce bio-organic fertilizer pellets with smooth surfaces and uniformity according to various raw materials and requirements.
Rotary Drying & Cooling
The pellets need to be dried with a professional drying machine with the purpose of adding fertilizer strength and convenient storage. Our rotary fertilizer dryer for organic fertilizer is the perfect drying equipment to decrease the water content of granules. According to experience, the moisture of organic fertilizer pellets produced by the granulator can be dropped down to 2%~5% from 10%~40%. Meanwhile, this dryer should be used combined with rotary drum cooling machine because the temperature of fertilizer is very high after drying which should be cooled at a certain temperature for easy storage and transportation. With high heating/cooling efficiency, our rotary dryer and rotary cooler are quite appropriate for organic fertilizer granules as well as raw materials for fertilizer production.
As the last process of organic fertilizer production- Packing Process, we provide the automatic fertilizer packager with the automatic function of feeding, transporting, sealing weighting. and packing, with the packaging system, it is very easy to enhance the efficiency of fertilizer production, ensure the high quality of fertilizer, vastly reduce labor costs, and eliminate unnecessary human errors during the packing process. With high precision and perfect function, this machine has been widely applied for weighting and packaging fertilizer pellets, powder materials, grains, blocks, and so on.
Smart factory for aerobic fermentation treatment of organic solid waste
Centralized processing center solution. Features of smart factory for aerobic fermentation treatment of organic solid waste: intelligent, automated, remote controllable, the entire fermentation process is designed in a closed air. The room can be divided into four parts: mixing and deodorization, fermentation and ripening, air supply and exhaust, and monitoring and control. It has PLC intelligent automatic control of material mixing and connection.
Company Profile
Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery. Main business Range & Products: Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant, Sugar cane sugar extraction equipment,Quicklime kiln equipment. Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment,etc
Hongfa Strengths
1) More than 30 years experience with1500 employee (50+engineers)
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .
3) 10,000 customers and fulfillment to over 120 countries.
4) Continuous service and logistics system.
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.
FAQ
- Can you provide customized service of the organic fertilizer making machines for my plants?
Organic fertilizer production plants can be specially designed for customers according to the raw materials, capital budget &capacity requirements. The plant layout design can be provided too.
- How much is the budget for the organic fertilizer production line?
We offer a wide range of organic fertilizer machines for persona.and commercial uses, including large-scale fertilizer production plants,10 T/h granulators, and home-use manure fertilizer pellet mills.
- How to start an organic fertilizer factory? Local market analysis, Site selection, Write your business plan;Organic materials collection, Organic fertilizer equipment purchasing, Production line installation; Finished products distribution.
- Power requirement, cost, and the number of staff required in a small organic fertilizer plant? In a small organic fertilizer production line, the power requirement is 110kw/h; 7-9 staff are required to operate: 2 workers for compost turner operating, 1 for crusher, 2 for blender, and 2 for finished fertilizer granules packaging.
- What is the process of organic fertilizer production? And the machines required? Generally speaking, the organic fertilizer production process includes: Organic materials crushing (chain crusher)-composting(compost turner)- mixing compost with other ingredients(horizontal blender)- granulation (organic fertilizer granulator)-drying (rotary dryer)→cooling (rotary cooler)-sieving(rotary screen)-packaging (automatic fertilizer packager)
- What is the lifespan of the machine? How to repair it if there is any fault? The life span of the main part in the organic fertilizer machine will be 5-8 years, if keep better maintenance, can last for 8-10 years. The main body (not including the wearing parts) guarantee is one year. During the guarantee period, if the machines are broken without any artificial factors, we will repair the machine for free. We will provide the spare parts for you at any time.
- How long it will take to convert the waste into fertilizer? Composting process: 7-10 days (depending on the local temperature conditions, raw materials, and compost turner). The compost turner with larger output is available to keep the continuous working of the factory.
Contact Us
If you are planning to start your own organic fertilizer business. If you want to get more information about waste-to-wealth technology. If you want to get a detailed analysis of your local organic fertilizer market. lf you want to get technical support on organic waste treatment and further processing methods. Please do not hesitate to contact with us!
We are dedicated to the quality manufacturing of organic fertilizer making machines, providing not only complete sets of organic fertilizer machines but also complementary services. Offer you a complete organic fertilizer production solution.
1.Analyzing:Plant size, budget, automatic degree, local condition....analyzing all of your requirements
2. We offer technical support until the workers know how to operate.
3. The operating instruction will go to the customers with the equipment. Technology data and relative files for Organic Fertilizer Plant!
4.We provide lifelong guidance and visiting clients in regular times.
5.Excellent easy-broken parts support for buyers. Easy-broken parts guarantee for one year.
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