| Customization: | Available |
|---|---|
| After-sales Service: | Field Installation, Commissioning and Training |
| Warranty: | 1year |
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New Building Material AAC Brick Making Machinery AAC Wall Panel Factory to make AAC Block with Thermal Insulation for Kyrgyzstan
What is AAC Block?
AAC Block is made by Sand,Fly Ash,Cement, Lime, Gypsum etc. as raw materials,add in the additive of Aluminum Powder, then take the main process of Ball-milling,Batching and Mixing,Pouring, Resting for pre-curing, Cutting and Curing in Autoclave,to make the final blocks contains a large number of uniform and fine pores, and become the popular high building raw material.
The AAC Block is a green prefab building material which used in the global market for more than 70 years,and widely used in the residential, commercial and industrial buildings.
It can be made into many kinds of bricks(for example:600*200*100mm, 80*80*180mm,240*115*53mm, 600*200*125mm),in the future,they will replace the Clay brick completely.
Advantages of the AAC Block
1)Light weight
AAC block density is usually 400-700kg/m3, 1/3 of clay block,1/5 common concrete block.So use the Light block can reduce about 40% weight than the ordinary building materials,
2) Cost saving
Due to the lightweight of AAC block, it can easier to install and reduce use steel with 27% and cement with 20%. and the size is being 8 times of a clay brick, AAC wall construction can reduce 1/3 the joints, thus an overall mortar saving 66%.
3)Earthquake resistant
For the same building structure, It has been proven that AAC block building can double resistant Earthquake than brick level, and to withstand 5 tropical storms.
4) High Strength
AAC block can reach 40kg/square cm(about 4.0Mpa). the sand type AAC block normally is 3.8-4.2Mpa, the fly ash type AAC block is about 3.0-3.5 Mpa
5)Waterproof,Fireproof and Soundproof
6)Thermal insulation
Raw Material of AAC Block
Hongfa Germany Ytong Autoclaved Aerated Concrete AAC blocks machine Plant AAC Block manufacturers Gas AAC Block Production Line is running in our factory.
The Raw Material need to ballmilling into powder.
A. Contains Fly Ash, cement, lime,etc.
| Name | Unit | Proportion |
| Fly Ash | % | 65--70 |
| Cement | % | 6--15 |
| Lime | % | 18-25 |
| Gypsum | % | 3--5 |
| Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
| Water & material sate | 0.6-0.65 | |
| Casting system | ºC | 36-40 |
| Aluminum mixing time | S | 30-40 |
B.Contains Sand,cement,lime,etc.
| Name | Unit | Proportion |
| Sand | % | 55-65 |
| Cement | % | 10--20 |
| Lime | % | 20-30 |
| Gypsum | % | 2--3 |
| Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
| Water & material sate | 0.65-0.75 | |
| Casting system | ºC | 35-38 |
| Aluminum mixing time | S | 30-40 |
Overview for Hongfa AAC Block Machinery AAC Wall Panel Production Line
Hongfa has developed,produced and sold autoclaved aerated blocks(AAC) and autoclaved aerated panels (ALC) production line euipment since 2007, with an annual production capacity of 50-500K M3.
Up to now, more than 100 production lines have been sold at home and abroad, ranking among the top manufacturers for domestic production and sales of aerated block equipment.
Full Process of AAC Production Line
Autoclaved aerated concrete AAC block machine and price AAC block plant concrete AAC block making machine ALC brick plant in our Factory
The AAC block production line is equipped with dozen of equipment and machine, which is mainly consist of Autoclave, Horizontal cutter, vertical cutter, autoclave,Separator, mixing and pouring machine, pouring ferry trolley etc.
And also procced with PLC one key control for the production line.
Cutting Machine of AAC Block
As the main equipment in the AAC Production Line,the quality and cutting accuracy of aerated block cutting machine directly affect the quality of AAC block
1) Highly intelligent operation and management, PLC centralized one key control, with frequency converter to realize the whole cutting process automatic operation.
2) Hongfa cutting machine can not only produce AAC blocks, but also produce ALC panel, and cut the blocks and panels in six sides, so the quality of products is not affected by mould oil and mould deformation.
Autoclave curing for AAC block production line /aac panel block making machine price philippines/ autoclave for aac blocks /Gas block production line /Fly ash AAC block production line / Full automatic AAC block production line
Finished cutting used semi-product crane carry to the front of autoclave grouped, hoisting machine or dragger will drag steam trolley into autoclave to steam,it will need 6-10 hours.
Separating and Packing Machine of AAC Block Production Line
Separating Machine:After 6-10 hours, finished products come out of autoclave, with separting machine to separate blocks layer by layer.
Packing Machine:Using finished block carry hanger clamp the finished product to package line on wooden pallets,after package, then by forklift transport the finished products to piled yard according to specifications to stack.
Special Design-Recycle Station
By using a grouping device to remove the 6 sides surface layer with a thickness of 2-6 cm above and below, recycle and reuse it before enter the autoclave, also can save the energe of steam.
QC Process for AAC Block Production Line Equipment
We will test our AAC block machine at least three times before shipping, to ensure the high quality machines for our customers.
Raw material of AAC Block Machine
To make our AAC block production line reliable and durable, HONGFA FACTORY purchases
steel from famous steel manufacturers in China. We only use steel plates that have not been
rolled. A few underwater plasma cutting machines were purchased to guarantee
the high precision of our autoclaved aerated concrete production machines.
Welding Workshop of AAC Prodcution Line
Welding robots were used to improve the productivity and welding performance.
Thus we can get consistent AAC machine equipment.
High technology for AAC bock plant machiney:
Application and Size of AAC Block
AAC block is the light and popular building material.
It can made into many kinds of bricks(for example:600*200*100mm,80*80*180mm,245*115*53mm,600*200*125mm).
They can be widely used industry building, more and more popular in the world.
Packing and Shipping
Packing: Naked packing or stretch film packing or according to customers' requirements
Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery.
Main business Range & Products: Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line,Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant, Quicklime kiln equipment.Concrete Pipe Machine, Concrete Tile Machine, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment,etc
Hongfa Strengths
1) More than 33 years experience,1500 employee(50+engineers)
2)Total 9 factories with 600,000M2 and annual sell above USD200 Million.
3)10,000+customers and fulfillment to over 120 countries.
4)Continuous service and logistics system.
5)High quality products and competitive price. we hope we can cooperate with each other and establish a win-win business relationship.
Send your inquiry in details, feel free to Click the "Contact now"!
Contact information:
Foreign Trade Dept:Fiona Yao
Guangxi Hongfa Heavy Machinery Co.,Ltd
Wetsite:https://hongfamachine888.en.made-in-china.com
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