2024 New Hongfa Autoclaved Gas Block Plant AAC Brick Making Machinery for AAC Block Production Lineine
Hongfa AAC production line has a smooth process. The molds, side plates, and steam-curing cars each have independent circulation routes. All equipment does not cross operations, which greatly improves equipment operation efficiency and work safety.
• The control system adopts the internationally advanced centralized and segmented control method and adopts PLC control system. All processes are completed in the central control room and the ground division operation platform. The work realizes mechanized and automated production, with less labor and high production efficiency. Human errors cause little loss and the product qualification rate is high.
Product Description
Hongfa Machinery since 1990
A leader developer& Manufacturer of Construction Material Machinery.
Guangxi production base: 9 machinery factories
Updated to state-owned enterprise.
Raw material of AAC block machine
To make our AAC block production line reliable and durable, HONGFA FACTORY purchases steel from famous steel
manufacturers in China. We only use steel plates that have not been rolled. A few underwater plasma cutting machines were purchased to guarantee the high precision of our autoclaved aerated concrete production machines.
Welding workshop of Hongfa Ytong Autoclaved Aerated Concrete Block ALC Panel Production Line AAC Block Machine for Construction Machinery
Welding robots were used to improve the productivity and welding performance.
Thus we can get consistent AAC production equipment.
High technology for AAC:
Product Parameters
Lightweight AAC Block Machine Cost Manufacturer Autoclaved Aerated Concrete AAC Plant Concrete Block Making Machine Price AAC Block Production Line for Building
Capacity:from 50,000 cubic meters to 420,000 cubic meters per year.
Hongfa AAC plant production line includes:
1.Raw material preparation->2.Mixing&pouring->3.Molding->4.Curing&Cutting->5.Steam generating system->6.Autoclaving->7.Finished products Upload&Packing.
And some relevant equipments list:
1. Raw material preparation, Ball mill.
2.Aluminite powder mixer, Pouring Mixer.
3. Mould cars.
4.Horizontal cutting machine,Vertical cutting machine.
5.Steam boiler, Curing cart.
6.Autoclave.
7.Finished products packing system
Cutting system and Autoclave for Construction Equipment AAC Panel Block Making Machinery / Automatic AAC Block Production Line
ALC Panel Cutting System of Aerated Concrete Block Making Machine Manufacturer AAC Bricks Building Block
Manufacturing Plant Cost AAC Block Production line
Autoclave for Construction Equipment AAC Panel Block Making Machinery / Automatic AAC Block Production Line
Separator and packing system for Construction Equipment AAC Panel Block Making Machinery / Automatic AAC Block Production Line
Two point about AAC:
1.light weight .Areated concrete density is usually 400-700kg/m3,(according the market in produce ),same as 1/3 of clay block and 1/5 common concrete.So use the Light block can reduce the weight of the build more,and also reduce the beam of roof and pillar press best.then you can see,it can save the material and cost,it also fighting shaking.
2.keeping temperature .It has many are porous,the delivery hearting coefficient is 0.9-0.22W/(mk),the same as 1/4 or 1/5 of clay brick, so it is best materials now in the world.
The raw Material Proportion of AAC Block:
| A.cement,lime,fly ash style aerated block raw material proportion |
B.cement,lime,sand style aerated block raw material proportion |
| Name |
Unit |
Proportion |
Name |
Unit |
Proportion |
| Fly ash |
% |
65-70 |
Sand |
% |
55-65 |
| Cement |
% |
6-15 |
Cement |
% |
10-20 |
| Lime |
% |
18-25 |
Lime |
% |
20-30 |
| Gypsum |
% |
3-5 |
Gypsum |
% |
2-3 |
| Aluminum powder paste(600kg/m³) |
1/10000 |
8 |
Aluminum powder paste(600kg/m³) |
1/10000 |
8 |
| Water&material rate |
|
0.60-0.65 |
Water&material rate |
|
0.65-0.75 |
| Casting system |
°c |
36-40 |
Casting system |
°c |
35-38 |
| Aluminum mixing time |
s |
30-40 |
Aluminum mixing time |
s |
30-40 |
All our macines are passed the IS09001-2015 international quality system identification, and get CE certification.
Aerated autoclaved concrete block is the light weight and porous building material:
A.It can be made into any size of bricks and steel reinforced blocks:Such as 600*200*100mm,80*80*180mm,240*115*53mm,600*200*125mm and so on. They could be used in industry building and common building.In future, AAC block is an ideal substitute for traditional clay brick.
Packaging & Shipping
Hongfa group has set up kinds of successful Aerated Autoclave Concrete Block Machine AAC Panel AAC Bricks Gas
Block Manufacturing Plant Automatic AAC Production Line /AAC Block Machine Production Line Brick Machine Price Blocks Brick Making Machine
AAC Block Making Machine/AAC Plant /AAC Machine /AAC block machine around the world
Advantages of the AAC brock application:
1. Sound proof:
AAC wall has an excellent sound Transmission class (STC) ,rating of 44. Result: Virtually Soundproof Interiors.
2. Thermal Insulation:
It has highest thermal rating in the industry….R30! Thus provides well insulated interiors, keeping out warm air in summer and cold air in winters. AAC reduces Air conditioning cost by 30%.
3. Earthquake Resistant:
Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistant to earthquake forces. Regions of high seismic activity like Japan exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms.
4. Floor Space Area:
Use of thinner blocks (6" instead of 9" exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%.
5. Cost saving:
Being lightweight AAC drastically reduces the dead weight of building, resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost saving. Being 8 times the size of a clay brick, AAC wall construction involves 1/3 the joints, thus an overall mortar saving up to 66%.
Its automatic manufacturing process gives AAC an exceptional dimensional accuracy & smooth surfaces, eliminating need of three-coat plaster walls and allows for a final 6 mm skim coat (putty/POP).
6. Fire Resistant:
Best in class fire rating of 4 hours. The melting point of AAC is over 1600 ºc, more than twice the typical temperature in a building fire of 650 ºc.
7. Pest Resistant Termites hate AAC:
Being made of inorganic minerals, it does not promote growth of molds.
8. Water Barrier:
Its structure does not allow for capillary action making it impervious to water. Its water barrier properties are further enhanced by adding silicone based additives.
Strength to weight ratio, higher than even M150 concrete and far exceeds the Indian Building code requirements.
9. Energy Efficient:
AAC is 100% Green Building Material & is a walling material of choice in LEED certified buildings (ITC centre, the highest rated Green Building has been built using AAC).AAC is most energy & resource efficient in the sense that it uses least amount of energy & material per m³ of product. Unlike brick manufacturing process which uses previous top layer agricultural soil, AAC uses Fly Ash (65% of its weight), thus provides the most constructive solution to the nation's fly ash utilization problem.
Company Profile
Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery.
Main business Range & Products:
Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line,
Artificial Quartz Plate Production Line,Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant
Concrete Pipe Machine, Concrete Tile Machine,Mining Machinery, Concrete Batching plant, etc
Hongfa Strengths
More than 33 years experience. 1500 employee (50+engineers)
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .
3) 10,000 customers and fulfillment to over 120 countries.
4) Continuous service and logistics system.
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.
Hongfa is a powerful and your best partner of building material industry:
1. Continuous improvements and ambitious development of new technologies have made us the technological leader in the construction materials machinery.
2.HONGFA provides project report about product quality, production speed for AAC plant,hereby combining everything you need in order to make your project succesful. Hongfa assigns unique production technology to make the cost of aerated block production 4usd/m³ lower than competitors.
3.The manufacturing of autoclaved aerated products demands high standards for mixing and dosing of the aggregates, the control of the whole process and the control of each production step.
4. Hongfa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirement.This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
Please not hesitate to contact us if you are interested in any kinds of products.
Contact Information:
Foreign Trade Dept. : Emily Lee
Guangxi Hongfa Heavy Machinery Co., Ltd.
Wesite: gxhongfa.en.made-in-china.com
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