One-stop Solution for Seaweed Humic Acid Compound Organic Granular Fertilizer Production Line Livestock and Poultry Manure to Agricultural Organic Fertilizer
Product Description
What is composting?
Composting is the natural process of recycling organic matter, such as leaves and food scraps, into valuable fertilizer that enriches soil and plants. Anything that grows will eventually decompose; composting simply speeds up the process by providing an ideal environment for bacteria, fungi, and other decomposing organisms, such as worms, sow worms, and nematodes. The resulting decomposed material, which often looks like fertile garden soil, is called compost. Affectionately referred to as "black gold" by farmers, compost is rich in nutrients and can be used in gardening, horticulture, and agriculture.
What we can provide for composting project?
1. Comprehensive Utilization of Straw and Manure
2. Liquid manure and sewage full-scale treatment equipment
3. Organic Fertilizer Composting Production Line
4. Harmless disposal of animal carcasses
5. Municipal Sludge Treatment Solutions
6. Farm wastewater treatment solutions
Comprehensive Utilization of Straw and Manure
11FFC aerobic fermentation device productdescription: This is an independent research anddevelopment patented product of Hongfa, andlayered organic waste is aerobic fermentationdevice. Multi -layernet bed type design, combinesdrying,fermentation,deodorization,sterilization,and automated inteligent control.
Characteristic:
1.Great processing capacity, daily processing canreach 100m3 or more.
2. Energy saving is significant, consumes only 7-10degrees per ton.
3. Only 4 hours can be quickly deodorized.4. Quickly harmless treatment(insecticidal,sterilization, and egg extinguishing).5. Little investment and fast results.6.Simple operation, low failure rate, easymaintenance, one -click operation.
Livestock and Poultry Manure Treatment Solution
Scheme introduction:
It is suitable for handling organic waste such aslivestock and poultry manure, straw tail dishes, andkitchen waste,and transforms organic fertilizerthrough high temperature and aerobic fermentation.t is not bad and harmless, organic fertilizer with lesswater and low operation cost.
This scheme can also be used for decentralizedtreatment of large and medium -sized farms. Afterfermentation, deodorization, and harmless treatment of livestock and poultry manure, it isconvenient for transportation and concentrated inregional treatment centers or organic fertilizerplants for deep processing and production intoorganic fertilizer. This scheme has small investment, convenientinstallation, flexible configuration, completefunction,small area,low operating cot,energysaving and power saving, and good practical effects.
Comprehensive Utilization of Straw and Manure
Decentralized treatment & centralizedprocessing scheme
Livestock and poultry feces fermentation treatmentmachine (fast enzymatic disintegration machine)
Product Description:The HFK series of livestock and poultry fecesfermentation procesing machine (fast enzymedisintegration machine) is developed and producedbyour companylt is suitable for solid organic wasteresources such as livestock and poultry farming,agricutural straw, biological feed, kitchen waste,urban sludge, Chinese medicine residue and othersolid waste resources fermentation treatment,itwilneed 2-3 hours per batch to process by thisequipment,each batchis processed 2-20m'andthedaily processing capacity is 8-80m'. it can stinkyand harmless treatment, the treatment of feces isnot bad and harmless,meet the transportationrequirements, ana facilitate the deep processing ofthe feces organic fertilizer plant.
Craftsmanship: After the materials are collected and prepared, theauxiliary material is added to adjust the water to thecarbon nitrogen ratio, about 60% of the waterconnect to the bacteria. mixed and prepared, andquickly heat up,In a suitable environment, themicroorganisms can be quickly activated andreproduced, producing a variety of biomolinenzymes, Copy clatone, protein, fat sugar and otherlarge molecules in the material can achievedeodorizing effects in about 2-3 hours. After thebreeding, transfer to the post-coked area, to pilingheight of 1.2-1.8m,the regular detectiontemperature, the pile of the piles above 60ºC, andthe pile 3-4 times, When the temperature decreasesnaturally, the material is basically rotten.
Livestock and poultry manure rapid enzymatic fertilizer manufacturing machine treatment scheme
Farming Organic Solid Waste Aerobic Fermentation Smart Factory
Scheme Introduction
With inteligent efficient, and practical design concepts, theaerobic microbial fermentation technology is used tocomprehensively treat organic solid waste such as farming,agricultural straw,kitchen waste,traditional Chinesemedicine residue,urban sludge Resource use. It is an idea!solution for farms, manure centralized treatment centersorganic fertilizer production plants,sludge treatment fieldsand other projects.
Characteristic:Using the biochemical principle of microorganrisms todecompose organic mate, according to the process of aerobicfermentation process,the overall design of the factorymodula production and processing, and combine it to createan integrated intelligent factory, which can realize theautomation and production from raw materials to theautomatic fertlizer producing,it is high degree of automationand intelligence
lllustrate:
1. The organic solid waste raw materials, auxiliary materialsand fermentation agents enter the pretreatment area, andare&spectively added into the variable-frequency intelligentcontrol batching bin.According to the ratio of water andcarbon to nitrogen required by the aerobic fermentationprecess,the materials are automatically proportioned anddischarged, They are sent to the rapid harmless treatmentsystem through the conveying device. They are treated in thesystem for 2-3 hours,and the rapid heaing, activation ofbacteria, deodorization fermentation, and treated materialsenter the fermentation area,and the pretreatment iscompleted.
2.The material enters the fermentation zone, is transportedto the starting end ot the tipping system by the automaticdistributor, and then automatically circulates through thetipping system to realize the automatic transfer of thematerial The fermentation tank is equipped with a multipoint automatic temperature measuring device to collectdata,automatically control the amount of air supply andoxygen increase at different working stages, create a suitabletemperature environment for the growth and multiplicationof aerobic microorganisms, accelerate the fermentationprocess,achieve the purpose of rapid decomposition,fementation maturity,pest and egg killing harmless,precipitation and deodorization. The material fermentation iscompleted in about 15~20 days, and is completed by theautomatic discharge system to the automatic packaging areafor storage.
3. The decomposed organic fertilizer is prepared andprocessed as required.
4.The waste gas collection system is designed in thetreatment and production area for deodorization and dustremoval to achieve environmental protection.
5.Multi-point monitoring,data acquisition, centralizedintelligent control.This set of proress plan is composed ofthree production areasand eleven systems.t is designed and equipped acording tothe requirements of prcessing capacity.
The production modecan be selected from simple processing type., semi intelligentconversion production type, and full intelligent conversionproduction type.
Total Treatment of Liquid Manure
Total liquid waste treatment line
Product introduction:Aiming at the characteristics of liquid dung such asduck dung and pig dung, which have high watercontent, poor separation effect and difficulttreatment, we have organized technical researchand continuous experiments. It has achieved idealresults through field application in meat duck farm.
Characteristic:
1. The fermentation treatment area is separatedfrom the aquaculture area, which will not affect theaquaculture.
2.The treatment plant shed adopts the sunlighthouse type, which is fast in construction and low incost, t can effectively use the solar energy to improvethe evaporation rate of water,
3. The biological fermentation bed can be designedas required according to the maximum dailydischarge of fecal water of the farm. The multi-beddesign can be adopted.
4.The liquid dung special tipping machine isdesigned with the integration of liquid andelectricity, and operates automatically to reduce thedirect contact of personnel with dung and watermaterials in the treatment workshop.
5. The raw material consumption cost is low, and thelate product is organic fertilizer, which has highutilization value, good economic benefits andeffectively reduces the treatment cost.
The complete set of treatment process equipmentincludes: fecal water collection and storage, mixingregulation,spraying and dumping,shifting andferry, aeration and ventilation, waste gas treatment,etc.
Organic Fertilizer Production Line
Powder organic fertilizer production line
The organic fertilizer production line is an essentialequipment for the production of organic fertilizerfrom livestock manure and other organic materials.It is mainly used for the fermentation, screening, crushing,bliending and other fine processing oforganic fertilizer, and the production and processing of commercial organic fertilizer, which is easy to sell.
lt is composed of aerobic fermentation equipment,stacker, crusher,screening machine, granulator,packaging scale and other equipment. According todifferent models and functions, it can be divided intotwo types: powdery organic fertilizer production lineand granular organic fertilizer production line.
Rotary sieve
The grading screen for finished productsand returned materials is a self-cleaningdrum screen,which is widely used inorganic fertilizer plants and sandwashing plants. it has the characteristicsof high screening rate, low noise, non-blocking and stable working performance.
| Rotary Seive Parameters |
| Model |
Cylinder specifications(m) |
Speed r/min |
Mesh size (mm) |
productivity (M3/h) |
Powe (kw) |
| HFGS1240 |
Φ1.2*4 |
20 |
4-10 |
6-20 |
6 |
| HFGS1550 |
Φ1.5*5 |
18 |
4-10 |
15-30 |
10 |
Vertical crusher
Specially designed for crushing oforganicfertilizer and compound fertilizer, itadopts coaxal multi-layer chain or bladeand has no screen bottom design, it issuitable for crushing massive organicmaterials with water content of 15-45. lthas the advantages of not easy to clean,large output and high crushing efficiency.
| Vertical Crusher Parameters |
| Model |
Cylinder specifications(m) |
Power (kw) |
Size of input (mm |
productivity (M"/h) |
| HFLP600 |
Φ600 |
11 |
560 |
2-5 |
| HFLP700 |
Φ700 |
15 |
<80 |
2-8 |
| HFLP800 |
Φ800 |
18.5 |
580 |
5-10 |
Fermentation Equipment
In the organic fertilizer production process, fermentation of raw materials is a crucial part because most raw materials should be composted and fermented so as to reach harmless disposal standards.
Roulette Tipping Machine
The roulette tipping machine equipment adopts the intermediate chain transmission mechanism, driving the two diameters of the tipping wheel, symmetrical flipping, no dead angle adjustable speed shift trolley, left and right displacement, low energy consumption to complete the long-span tipping work.
Crusher Machine
For better fermentation, raw materials need to be crushed via the corresponding fertilizer crusher because the particle size of composting raw material may affect the activity of microorganisms, The Crushing machine can reduce the particle size of materials in order to add superficial area, facilitate microbial activity and then speed up the fermentation composting. By virtue of reliable performance and excellent crushing effect, our semi-wet material crusher has been widely applied for grinding bio-organic fermentation, urban waste compost, crop straw fermentation, livestock manure, and other high-moisture materials.
Organic Granulator
The cutter head is movable and adjustable, which is conducive to granulation, and is made of wear-resistant alloy. Mainly used for granulation of various powdery materials. Dies with diverse diameters (1.5mm - 20mm) make it easier for customers to produce bio-organic fertilizer pellets with smooth surfaces and uniformity according to various raw materials and requirements.
Rotary Drying & Cooling
The pellets need to be dried with a professional drying machine with the purpose of adding fertilizer strength and convenient storage. Our rotary fertilizer dryer for organic fertilizer is the perfect drying equipment to decrease the water content of granules. According to experience, the moisture of organic fertilizer pellets produced by the granulator can be dropped down to 2%~5% from 10%~40%. Meanwhile, this dryer should be used combined with rotary drum cooling machine because the temperature of fertilizer is very high after drying which should be cooled at a certain temperature for easy storage and transportation. With high heating/cooling efficiency, our rotary dryer and rotary cooler are quite appropriate for organic fertilizer granules as well as raw materials for fertilizer production.
As the last process of organic fertilizer production- Packing Process, we provide the automatic fertilizer packager with the automatic function of feeding, transporting, sealing weighting. and packing, with the packaging system, it is very easy to enhance the efficiency of fertilizer production, ensure the high quality of fertilizer, vastly reduce labor costs, and eliminate unnecessary human errors during the packing process. With high precision and perfect function, this machine has been widely applied for weighting and packaging fertilizer pellets, powder materials, grains, blocks, and so on.
Smart factory for aerobic fermentation treatment of organic solid waste
Centralized processing center solution. Features of smart factory for aerobic fermentation treatment of organic solid waste: intelligent, automated, remote controllable, the entire fermentation process is designed in a closed air. The room can be divided into four parts: mixing and deodorization, fermentation and ripening, air supply and exhaust, and monitoring and control. It has PLC intelligent automatic control of material mixing and connection.
Company Profile
About Hongfa Group Hongfa Group
-Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery. Main business Range & Products: Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant, Sugar cane sugar extraction equipment,Quicklime kiln equipment. Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment,etc
Hongfa Strengths
Δ More than 30 years experience with1500 employee (50+engineers)
Δ Total 4 factories with 440,000M2 and annual sell above USD100 Million .
Δ 10,000 customers and fulfillment to over 120 countries.
Δ Continuous service and logistics system.
Δ High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.
FAQ
- Can you provide customized service of the organic fertilizer making machines for my plants?
Organic fertilizer production plants can be specially designed for customers according to the raw materials, capital budget &capacity requirements. The plant layout design can be provided too.
- How much is the budget for the organic fertilizer production line?
We offer a wide range of organic fertilizer machines for persona.and commercial uses, including large-scale fertilizer production plants,10 T/h granulators, and home-use manure fertilizer pellet mills.
- How to start an organic fertilizer factory?
Local market analysis, Site selection, Write your business plan;Organic materials collection, Organic fertilizer equipment purchasing, Production line installation; Finished products distribution.
- Power requirement, cost, and the number of staff required in a small organic fertilizer plant?
In a small organic fertilizer production line, the power requirement is 110kw/h; 7-9 staff are required to operate: 2 workers for compost turner operating, 1 for crusher, 2 for blender, and 2 for finished fertilizer granules packaging.
- What is the process of organic fertilizer production? And the machines required?
Generally speaking, the organic fertilizer production process includes: Organic materials crushing (chain crusher)-composting(compost turner)- mixing compost with other ingredients(horizontal blender)- granulation (organic fertilizer granulator)-drying (rotary dryer)→cooling (rotary cooler)-sieving(rotary screen)-packaging (automatic fertilizer packager) - What is the lifespan of the machine? How to repair it if there is any fault? The life span of the main part in the organic fertilizer machine will be 5-8 years, if keep better maintenance, can last for 8-10 years. The main body (not including the wearing parts) guarantee is one year. During the guarantee period, if the machines are broken without any artificial factors, we will repair the machine for free. We will provide the spare parts for you at any time.
Send your inquiry in details, feel free to Click the"Contact now"!
Contact information:
Foreign Trade Dept: Emma Lu
Guangxi Hongfa Heavy Machinery Co.,Ltd
Wetsite:https://hongfamachine888.en.made-in-china.com
Contact us If you are planning to start your own organic fertilizer business.
We are ready to provide you a complete organic fertilizer production solution.
1. Analyzing:Plant size, budget, automatic degree, local condition....analyzing all of your requirements
2. We offer technical support until the workers know how to operate.
3. The operating instruction will go to the customers with the equipment. Technology data and relative files for Organic Fertilizer Plant!
4. We provide lifelong guidance and visiting clients in regular times.
5. Excellent easy-broken parts support for buyers. Easy-broken parts guarantee for one year.
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