Lightweight Sandwich Hollow Core EPS Wall Panel Machine Plant Precast Concrete House
About Hongfa Concrete Wall Panels Making Machine:
Equipped with advanced facilities, Hongfa Group provides solutions of the best panel plant for EPS panel, gysum board, foam cement panel, and precast concrete panel, etc. The annual output can be customized from 50,000 to 1,000,000 m2.
1.Application of the Machine: to form the wall panel,curing and demolding
2.Raw materials to produce the wall panel: Cement/sand/fly ash/EPS beads/HPMC and other chemical addtitives/water
3.Side/surface cover of the wall panel: Calcium silicate board/Cement fiber board, also can be without side cover
4.Usage of the wall panel: Partition wall construction of school,hospital,commercial building,office and residential house
What is the EPS Concrete Lightweight Wall Panel?
Calcium silicate board polystyrene particle composite sandwich penal is a new type of high - grade lightweight wall panel material , it is compounded by polystyrene particles of mortar as the core material and the calcium silicate board as the surface material , appropriately adding fly ash , slag and additive . The product size :2440mm long ,610mm wide ,60-180mm thick ( adjusted by themselves ). This new composite sandwich panel has two surface , which is composed the high strength water resistant calcium silicate board , it ' s waterproof properties is good ; The core material is the polystyrene particles bonding mortar which thermal insulation performance is well ; This product has the performance of thermal insulation , structure function and water resistant , it is mainly used for building wall partition .
What is the raw materials of EPS lightweight sandwich wall panel?
(A) Raw Materials
1. Good thermal isolation EPS bonding mortar as core material.
2. Calcium silicate boards as the surface material: the 2 pcs surface board for outer skin of sandwich wall panel are composed of high strength water resistant, calcium silicate board with good waterproof properties.
3. Properly mixed with fly ash, slag and additives.
(B) Product size and type (Flexible) precast wall panel production line for sale
1.Standard Size: Length 2270/ 2440/3000mm (or customized)
2.Width: 610mm
3.Thickness: 75 - 250mm (size and thickness can be adjusted).
4.Type: Hollow / Solid / Corner such as L, T shape,etc.
What is the advantage of EPS sandwich Wall Panel?
(C) EPS Panel Advantages
Solid, lightweight, thin body, high strength, impact resistance, strong Hanging force, heat insulation, sound insulation, fire
prevention, waterproof, easy cutting, can be arbitrary slot, without rendering coat, dry decoration, environmental protection
Saving energy, improving energy efficiency.
Reducing wall occupying space, increase the rate of using residential space.
Reducing structure load and the comprehensive cost, promote building anti-seismic ability and safety performance.
How to use the sandwich wall panels?
(D) Panels Application
*High, multistory building as non-bearing wall, also can be sound insulation, fire partition wall.
*Lightweight sandwich panels application is a new breakthrough of the world's wall materials reform, this wall panel have tested by the relevant institutions and its strength, sound insulation, fire resistant, radioactive, water resistance and other
performance indexes all reach or over the relevant national standards.
Typical Layout of the EPS Wall Panel Production Line
Main configuration machines and equipmemt:
1,Silo:storage cement/fly ash
2,Boiler: generates steam for the EPS expander
3,EPS Expander:Produce the foam EPS beads
4,Mixer:mix the raw materials into fine slurry
5,Filling Platform:fill the slurry into the mold car
6,Ferry Car: transport the mold car to the curing rails
7,Mold Car: form the EPS wall panel and curing
8,Winch Machine: move the mold car on the rails
9,Demolding and Stacking Machine: pull out the finished wall panel from the mold car and stack the panels for the forklift to transport to storage area.
How to make wall panels?
Process Flow Diagram
Factory of the Wall Panel Production Line
How are the land,water,power required to set up an EPS light weight wall board production line?
1. Water requirements: to produce 60m2 panel(90mm thickness as example) required one ton of water. No special requirements for water quality, clean water can be used for production.
2. Electricity requirement: installed power 30 kw (depending on the capacity).
3. Requirements on air and steam: Air compressor and boiler.
4. Land requirements: 1200-2000m2 workshop and 11 meters high (depending on the capacity).
Different Types of Hongfa Light Weight Wall Panel:
1.Automatic Vertical Wall Panel Machine HFP530A
This kind of panel machine is the newest one
* High capacity
* High speed materials filling
* Low labor intensity
* Easy operation and maintenance
* High-strength, high-density, and flag&smooth surface EPS panel
* Flexible to produce all kinds of board
| Vertical Moulding Machine-Automa Type HFP530A |
| Dimension |
Power |
Output/pcs per mould car |
| 3380*3200*2680 mm |
4kw |
60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
| 40pcs |
36pcs |
32pcs |
30pcs |
26pcs |
22pcs |
2.Automatic Horizontal Wall Panel Machine HFP512A
The features of this kind of wall panel machie:
**Can produce all kinds of hollow and solid panels
**Convenient in setting up and de-moulding
**Less worker low labor indensity
**High qualified rate of products
| Horizontal Moulding Machine-HFP512A |
| Dimensions |
Power |
Ouptput/pieces per mould car |
| 2750*2504*1359mm |
3kw |
60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
| 16pcs |
14pcs |
12pcs |
12pcs |
10pcs |
8pcs |
3.Manual Vertical Wall Panel Machine HFP540M
**High capacity
**Low investment
**Good appearance of the finished panels
| Vertical Moulding Machine-Manual Type HFT540M |
| Dimensions |
Ouptput/pieces per mould car |
| 3600*1320*2800mm |
60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
| 58pcs |
50pcs |
42pcs |
40pcs |
34pcs |
28pcs |
The Wall Panel Making Machine and Production Line Equipment will be well prepared and proper packaged with Plastic Film Wrapping. All process are accordance with international standard, which ensure the machines and equipment in the container are seaworthy.
Hongfa Group Established in 1990, more than 34 years experience.
A leader developer& Manufacturer of Construction Material Machinery.
Guangxi production base: 9 machinery factories.Updated to state-owned enterprise.Hongfa consists of 2 production bases, 4 production factories, 2 import export companies, 1 provincial construction and building materials machinery institute, 1 new construction material company, and established sales companies in Vietnam and Indonesia.
Main business Range & Products:
Lightweight Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment, etc.
Hongfa Strengths:
1)More than 30 years experience. 1500 employee (50+engineers)
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .
3) 10,000 customers and fulfillment to over 120 countries.
4) Continuous service and logistics system.
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.
We've provided services and machines, plants&solutions to clients from more than 120 Countries and regions. Such as the USA,Russia, Thailand, Myanmar, Laos, Cambodia, Philippines, Vietnam, India,Indonesia, Pakistan, Bangladesh, Iran, Iraq, Saudi Arabia, Lebanon, Bahrain, South Africa,Botswana, Namibia, Angola, Nigeria, Zambia, Uganda, Mozambique, etc.
Do not hesitate to contact with us! Welcome to visit us to see Lightweight Precast Concrete Wall Panel Making Machine, Sandwich Wall Panel Production Line, Fiber Cement Wall Board Machinery running in our factory!
Foreign Trade Dept. : Poppy Jiang (number 0086 18031925793)
Guangxi Hongfa Heavy Machinery Co., Ltd.
Factory add.: Yilingyan Industrial Zone, Nanning city, Guangxi province, China
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