Hydroelectric Francis Kaplan Bulb Turbine Pelton Water Generators Station 25000kw Generator Hydroelectric Hydropower Plant
Product Description
Process to produce the Hydro-electric Generator units.
In order to ensure the high-quality for the Hydro-electric Generator equipment, our factory establish a complete, standardized and scientific process as below chart.
Overview of Hongfa Hydro-electric Generator
A professional manufacturer that produces complete sets of small and medium-sized hydropower equipment (including turbines, generators, governors, excitation devices, valves, steam turbine generators and medium-sized electric motors suitable for waste heat power generation in sugar mills and other industries).
It has manufactured more than 1,000 complete sets of hydropower equipment and developed more than 200 hydropower products, with a total capacity of more than 1,300MW.
Now it has an annual output of 60MW and the ability to manufacture hydro-generator units with a single unit capacity of 100MW.
Our factory has strong technical force in designing and manufacturing hydroelectric generator sets. and mainly have Kaplan Turbine Generator Units, Francis Turbine Generator Units,Bulb Turbine Generator Units ,Pelton Turbine Generator Units.
Our products are distributed in all provinces, cities and autonomous regions across the country, and are exported to the Philippines, Tanzania, Indonesia, Cuba, Vietnam, Myanmar and other countries.
The power generation equipment production base of Hongfa groups mainly produces complete sets of equipment for medium and small hydropower stations, including axial flow, mixed flow, and bulb tubular turbines. It also manufactures industrial steam turbine generators and medium-sized synchronous motors. The YDT medium-sized series of electro-hydraulic governors have won awards such as the National Economic and Trade Commission's Golden Dragon Award, Guangxi Industrial New Product Hundred Flowers Award, Guangxi Excellent Product Award, Ministry of Machinery and Electronics Industry Excellent Product Award, and National Excellent Product Silver Award. The developed microcomputer excitation device and microcomputer governor fully meet the requirements of power station automation and achieving unmanned or minimally manned operations. The products are sold throughout China and exported to
countries in Southeast Asia, Africa, and the Americas.
The power generation equipment production base is equipped with a 5x20M three- coordinate CNC gantry boring and milling machine TK6926 CNC floor boring and milling machine, 16-meter CNC vertical lathe, CNC cutting machineWIS1200x3200 universal CNC bending roll, and the coll production workshop has been renovated and complete mechanical processing capabilityin machining, he+rtment, and riveting. updated with a dust-free constant temperature CNC wrappi"- …achine This forms a making it a leading enterprise in comprehensive processing capability in the South China region.
Equipment to Produce the Hydro-electric Generator units.
We also have full production equipment with strong manufacturing capacity to produce all kinds of Hydro-electric Generator units.
1.Super rolling ability
Three-roller plate bending machine,the maximum processing capacity is t120×3000
2.Vertical lathe processing equipment
Ф1.25m~Ф16m series large diameter CNC vertical lathe
5.Hoisting capacity - the maximum lifting capacity is 100 tons
6.Steel pretreatment-Steel shot blasting production line
This equipment adopts roller conveyor, the workpiece can enter and leave in both directions, and the work efficiency is very high.
Maximum production capacity is 240T/day
Surface cleanliness Sa2.5,Surface roughness 40-75um
Manufacturing Process of Hongfa Hydropower Station
Casting and Welding: Large and medium-sized annealing furnaces are used for annealing treatment to eliminate residual stress. For components that cannot be annealed, vibration aging treatment is used. By using multi-point measurements and utilizing the principle of vibration to eliminate stress molecular structure, residual stresses generated during casting, welding, and machining processes are eliminated.
Blades: Dedicated contour polishing machines are used for the machining of blade surfaces. Combination templates and section thickness inspection templates are used for dimension and shape control of the surfaces.
Main Shaft: Special swing boring tools are designed and manufactured to meet the processing requirements and concentricity control of various types of main shafts. Belt grinding and honing techniques are applied to the machining of main shaft bearing positions. Liquid nitrogen freezing technology is used for the assembly of shaft sleeves and pins.
Spiral Casing and Draft Tube Elbows: Computer-controlled automatic cutting machines are used for blanking of tube sections. Semi-automatic welding technology is employed for the assembly welding of spiral casings and draft tube elbows. Special tools ensure the shaping of tube sections and dedicated positioning and clamping tools are used for the assembly welding of each tube section to ensure accurate alignment of the spiral casing and draft tube elbows.
Generator: The product adopts "Class F" insulation, and the magnetic pole coils undergo nitrogen-filled oxygen-free annealing process.
Company Profile
About Hongfa Group
Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery.
Main business Range & Products:
Lightweight Wall Panel Production Line, Fiber Cement Board Production Line AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant, Concrete Pipe Machine, Concrete Tile Machine, Mining Machinery, Concrete Batching plant, Stereo Parking Equipment,etc
Hongfa Strengths
More than 33 years experience. 1500 employee (50+engineers)
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .
3) 10,000 customers and fulfillment to over 120 countries.
4) Continuous service and logistics system.
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.
Our factory Group'Honor
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.National Enterprice Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protectionb Demonstration Unit
4.High and New Tech Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit
Welcome to contact me.
Any inquiry would get our professional and prompt reply!
Hongfa Group since 1990
Guangxi Hongfa Heavy Machinery Co., Ltd.
Website: https://hongfamachine888.en.made-in-china.com
Factory add.: Yilingyan Industrial Zone, Nanning city, Guangxi province, China
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