Organic Fertilizer Production Process Fermentation NPK Compound Fertilizer Making Machine Fertilizer Granulator Fertilizer Making Machine Line

• Customization: Available
• After-sales Service: on-Site Installation Guidance
• Warranty: 12 Month
• Model NO.: Organic Fertilizer Production Line
• Type: Fertilizer Stream Divider
• Voltage: 380V
• Certification: CE, ISO
• Product Name: Organic Production Line
• Product Type: Process Parts Equipment
• Equipments: Granulator Machine, Sieving Machine, Drying/Cool
• Applications: to Make Organic Fertilizer
• Supply Type: Seperate Equipment/ Complete Production Line
• Customized Service: Yes, It Depends on Your Project
• Transport Package: Equipment Export Standard Packing
• Specification: 5900*2200*2400mm
• Trademark: Hongfa
• Origin: Guangxi, China
• HS Code: 8474802000
• Production Capacity: 1500 Sets/Year

Product Description

Organic Fertilizer Production Process Fermentation NPK Compound Fertilizer Making Machine Fertilizer Granulator Fertilizer Making Machine Line 

Organic fertilizer is a kind of chicken Manure, pig manure  and other poultry waste or livestock manure as the main raw material, add a certain amount of nitrogen fertilizer, phosphate fertilizer, potash, magnesium sulfate, and other substances, as well as fermentation for a certain period of time of rice bran, yeast, soybean meal, sugar and other biological strains of bacteria, in the role of sulfuric acid, mixed with the fermentation made of bio-fertilizer.

Product Description

 

Raw Material Crushing 
The raw materials will be crushed by bulk(dap) crusher/double cage crusher/chain mill ton bag crusher to crush the raw materials, and then pass through the disc mixer to mix and regulate the humidity to create the physical state and environment suitable for microorganisms to grow and reproduce. During the fermentation process, high temperature can kill harmful components in the raw materials, such as pathogenic bacteria, parasite eggs and weed seeds, thereby converting livestock and poultry manure into odorless organic fertilizer. The organic matter after fermentation varies in size and hardness, so we have equipped a crushing process, using a bulk crusher or a vertical crusher to further crush the fermented material. After reaching the particle size required by the subsequent process, it enters the belt weighing scale/auto batching system for raw material proportioning.

Organic Matter Fermentation and Turning
Compared with the traditional NPK compound fertilizer production line, the production process of organic-inorganic compound fertilizer has added a key process: organic matter fermentation and turning. Due to the wide and diverse sources of organic fertilizer raw materials, different raw materials lead to significant differences in composition. For example, plant residues and animal manure have obvious differences in nutrients and microbial species. In addition, these raw materials often carry a large number of bacteria on the surface. If they are not turned over, the bacteria in the fertilizer will multiply in large numbers, which will affect plant growth. Organic fertilizer must be turned over before use. This process helps to evenly mix the fertilizer ingredients and allow bacteria to fully contact oxygen, thereby promoting their complete decomposition. Turning over can not only reduce harmful bacteria, but also improve the quality and effect of organic fertilizers and enhance their adaptability to soil and crops. The compost turner plays a vital role in this process. It adopts a crawler walking mechanism and straddles the top of the strip pile when working. The auger and stirring device under the frame begin to stir and turn the material. When the machine passes through the pile and completes the turning and moving of the material, a new pile is formed. This equipment not only improves the efficiency of compost turning, but also ensures the uniformity and full fermentation of fertilizers.Hongfa organic-inorganic compound fertilizer production line technology integrates intelligent and automated technologies. For example, sensors are used to monitor the temperature, humidity and oxygen content during the fermentation process, and the operation of the compost turning machine is adjusted in real time through an intelligent control system. This will greatly improve production efficiency and fertilizer quality, reduce labor costs, and promote the sustainable development of agricultural production.

Automatic Batching Scale NPK Dosing System
After tossing and fermentation, the organic matter will enter the automatic batching system after being crushed by a vertical crusher or a bulk crusher. Compared with the NPK compound fertilizer production line, the uniqueness of the organic-inorganic compound fertilizer production line is that the organic matter is mixed into the inorganic compound fertilizer production line as one of the raw materials. At this time, the automatic batching scale proportions the crushed and tossed organic matter according to a specific formula and ratio, and then enters the granulator for granulation. In the production process of organic-inorganic compound fertilizer, the accuracy and reliability of the automatic batching system are particularly important. An efficient batching system can ensure the uniform mixing of different ingredients, thereby ensuring the quality and consistency of the final product. In addition, modern organic-inorganic compound fertilizer production lines should also focus on environmental protection and resource recycling, and reduce energy consumption and emissions by optimizing the process flow. Compared with the traditional NPK compound fertilizer production line, the organic-inorganic compound fertilizer production line not only improves the nutritional content of the fertilizer, but also improves the soil structure and fertility, and has higher ecological value and market competitiveness. Organic fertilizer has a longer release time and can provide a stable and lasting supply of nutrients, which is beneficial to the healthy growth of crops. It is more friendly to the soil and will not destroy the nutritional structure of the soil.

Granulation
The first rotary steam granulator for compound fertilizer in China was produced by Tongli in 1990, achieving a breakthrough from 0 to 1. Traditional granulators need to add water, which increases the workload of subsequent fertilizer dryers and fertilizer cooling machine, while the use of steam perfectly solves the energy consumption problem. High-temperature steam increases the ball formation rate of raw material powder in the granulator, effectively reduces energy consumption, and improves the quality of fertilizer. Inside the granulator, Tongli uses a gravity dust cleaning system to achieve a self-cleaning function through the dead weight of the polymer rubber sheet. At the same time, double-layer sealing devices and unloading covers are installed at the front and rear ends of the granulator to reduce dust emissions.

Drying 
In the process of drying organic fertilizer, we provide two solutions: one is equipped with one dryer and one cooler, and the other is equipped with two dryers and one cooler. The main difference between the two solutions is the different control of the moisture content of the finished product. The form of two drying and one cooling can better control the moisture in the compound fertilizer, so as to produce products with higher particle size and quality.

The main difference between organic fertilizer drying and inorganic fertilizer drying is that organic fertilizer contains higher moisture, so the temperature requirement is higher. Organic fertilizer will decompose at 200 to 300 degrees, so the temperature needs to be controlled more accurately. This not only increases the complexity of the process, but also requires the equipment to have higher stability and precision.

In addition, although the configuration of two drying and one cooling is more expensive, it is a worthy investment for those companies that pursue high-quality and efficient production. This configuration can significantly reduce the moisture content of the fertilizer in a shorter time and improve the stability and storage life of the finished product. On the other hand, for companies with limited budgets or low requirements for product moisture control, choosing a configuration of one drying and one cooling is also an economical solution.

Our general organic fertilizer drying line is usually equipped with two dryers. The temperature of the first dryer is about 100 to 150 degrees lower than that of the second dryer, because organic fertilizer has very high requirements for temperature control and heat. To this end, we independently developed a pulverized coal injection burner with independent intellectual property rights. This burner is specially designed for the organic fertilizer industry and has unique advantages. Compared with traditional coal-fired hot air furnaces or natural gas burners, our pulverized coal injection burner is more accurate and efficient in temperature control and heat supply, designed for organic matter.

Cooling
After the organic fertilizer has been dried twice, it will enter the drum-type compound fertilizer cooler. Due to the high moisture content of organic fertilizer, the requirements for humidity control in the cooler are more stringent. In order to better cool the material and further remove moisture, the air volume needs to be increased. Our cooler adopts a convection design, with air supplied by a high-power centrifugal fan at the tail, and the material contacts the opposite direction of the air supply airflow. Compared with ordinary coolers, organic fertilizer coolers have higher requirements for material wall adhesion. Although organic fertilizer has been dried twice, its raw material characteristics make it more viscous, so the design of the cooler must be more sophisticated. We increased the air volume of the cooler and redesigned and distributed the hammering device/knocking device on the cooler barrel/shell to prevent the material from sticking to the inner wall of the cooler. Through optimized design, this cooler not only improves the cooling efficiency, but also effectively solves the problem of material wall adhesion, ensuring the quality and stability of organic fertilizer during the production process.

Packing System 
Regarding the finished product packaging machine of compound fertilizer, we provide two solutions: one is a semi-automatic packaging system and the other is a fully automatic packaging system. The traditional double-cylinder packaging scale has been eliminated, and now the main automatic quantitative packaging scale with servo motor is used. This servo motor packaging scale is faster and more accurate, and the packaging speed can reach 800 to 1,000 bags per hour. The scale body of the packaging scale is made of S304 stainless steel, with a thickness ranging from four to eight millimeters. The main electronic components are from German Technology and the pneumatic components are imported from Japan. After the material comes out of the fertilizer coating machine, it first enters the buffer silo of the product packaging scale, and then passes through the automatic quantitative packaging below. The system is also equipped with automatic folding and automatic sewing systems to achieve semi-automatic packaging. If you have high requirements for automation, then the fully automatic packaging system will better match your needs. The difference lies in whether the automatic bagging machine is used in the bagging process. The automatic bagging machine can improve efficiency and save labor, but the investment cost is higher.



What Equipment Does the Complete Organic Fertilizer Plant Exactly Include?
We know organic raw materials, for example, animal dung, Soya bean waste, organic municipal waste, farm waste, food waste,etc. really vary with different customers from different areas. One thing however we can make sure of is that the technological process of organic fertilizer keeps the same in essentials while differing in minor points. This fertilizer production plant consists of:

1. Fermentation Equipment		used for the fermentation of raw materials
2. Roulette Tipping Machine		Speed cooling of the raw material after fermentation
3. Crushing Machine		crushing of raw materials to meet the requirements of granulation
4. Organic Granulator		Mainly used for granulation of various powdery materials.
5. Rotary Dryer Machine		Drying after granulation, quickly reduce the moisture
6. Cooling Machine		Cool down and remove moisture after drying
7. Screener Machine		Separation of finished products and returned materials
8. Packing System		Pack the finished product organic fertilizer pellet/powder

Fermentation Equipment

In the organic fertilizer production process, fermentation of raw materials is a crucial part because most raw materials should be composted and fermented so as to reach harmless disposal standards.

 

Roulette Tipping Machine

The roulette tipping machine equipment adopts the intermediate chain transmission mechanism, driving the two diameters of the tipping wheel, symmetrical flipping, no dead angle adjustable speed shift trolley, left and right displacement, low energy consumption to complete the long-span tipping work.

Crusher Machine

For better fermentation, raw materials need to be crushed via the corresponding fertilizer crusher because the particle size of composting raw material may affect the activity of microorganisms, The Crushing machine can reduce the particle size of materials in order to add superficial area, facilitate microbial activity and then speed up the fermentation composting. By virtue of reliable performance and excellent crushing effect, our semi-wet material crusher has been widely applied for grinding bio-organic fermentation, urban waste compost, crop straw fermentation, livestock manure, and other high-moisture materials.

 

Organic Granulator

The cutter head is movable and adjustable, which is conducive to granulation, and is made of wear-resistant alloy. Mainly used for granulation of various powdery materials. Dies with diverse diameters (1.5mm - 20mm) make it easier for customers to produce bio-organic fertilizer pellets with smooth surfaces and uniformity according to various raw materials and requirements.

Rotary Drying & Cooling

The pellets need to be dried with a professional drying machine with the purpose of adding fertilizer strength and convenient storage. Our rotary fertilizer dryer for organic fertilizer is the perfect drying equipment to decrease the water content of granules. According to experience, the moisture of organic fertilizer pellets produced by the granulator can be dropped down to 2%~5% from 10%~40%. Meanwhile, this dryer should be used combined with rotary drum cooling machine because the temperature of fertilizer is very high after drying which should be cooled at a certain temperature for easy storage and transportation. With high heating/cooling efficiency, our rotary dryer and rotary cooler are quite appropriate for organic fertilizer granules as well as raw materials for fertilizer production.

As the last process of organic fertilizer production- Packing Process, we provide the automatic fertilizer packager with the automatic function of feeding, transporting, sealing weighting. and packing, with the packaging system, it is very easy to enhance the efficiency of fertilizer production, ensure the high quality of fertilizer, vastly reduce labor costs, and eliminate unnecessary human errors during the packing process. With high precision and perfect function, this machine has been widely applied for weighting and packaging fertilizer pellets, powder materials, grains, blocks, and so on.


 

Smart factory for aerobic fermentation treatment of organic solid waste

Centralized processing center solution. Features of smart factory for aerobic fermentation treatment of organic solid waste: intelligent, automated, remote controllable, the entire fermentation process is designed in a closed air. The room can be divided into four parts: mixing and deodorization, fermentation and ripening, air supply and exhaust, and monitoring and control. It has PLC intelligent automatic control of material mixing and connection.

Organic-inorganic fertilizer Production Line Advantages

• Organic inorganic fertilizers make full use of local resources and increase the value of raw materials.
• Organic inorganic fertilizers contain a large amount of organic matter, which can provide nutrients for crop growth.
• Organic fertilizers are slow to take effect but have a long shelf life, and can be used in conjunction with inorganic fertilizers to play a complementary role.
• Organic fertilizers contain more diverse nutrients.
• Organic fertilizers are slow-release fertilizers, with a long period of effectiveness but slow release, the use of large quantities and other characteristics.

 

Company Profile

About Hongfa Group

Hongfa Group Established in 1990.

A leader developer& Manufacturer of Construction Material Machinery. Main business Range & Products: Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant, Sugar cane sugar extraction equipment,Quicklime kiln equipment. Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery,  Concrete Batching plant,  Stereo Parking Equipment,etc

Hongfa Strengths

1) More than 30 years experience with1500 employee (50+engineers)                   
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .                   
3) 10,000 customers and fulfillment to over 120 countries.                    
4) Continuous service and logistics system.                    
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.

FAQ

 - Can you provide customized service of the organic fertilizer making machines for my plants?
Organic fertilizer production plants can be specially designed for customers according to the raw materials, capital budget &capacity requirements. The plant layout design can be provided too.

- How much is the budget for the organic fertilizer production line?

We offer a wide range of organic fertilizer machines for persona.and commercial uses, including large-scale fertilizer production plants,10 T/h granulators, and home-use manure fertilizer pellet mills.

 

- How to start an organic fertilizer factory? Local market analysis, Site selection, Write your business plan;Organic materials collection, Organic fertilizer equipment purchasing, Production line installation; Finished products distribution.

 

- Power requirement, cost, and the number of staff required in a small organic fertilizer plant? In a small organic fertilizer production line, the power requirement is 110kw/h; 7-9 staff are required to operate: 2 workers for compost turner operating, 1 for crusher, 2 for blender, and 2 for finished fertilizer granules packaging.

 

- What is the process of organic fertilizer production? And the machines required? Generally speaking, the organic fertilizer production process includes: Organic materials crushing (chain crusher)-composting(compost turner)- mixing compost with other ingredients(horizontal blender)- granulation (organic fertilizer granulator)-drying (rotary dryer)→cooling (rotary cooler)-sieving(rotary screen)-packaging (automatic fertilizer packager)

 

- What is the lifespan of the machine? How to repair it if there is any fault? The life span of the main part in the organic fertilizer machine will be 5-8 years, if keep better maintenance, can last for 8-10 years. The main body (not including the wearing parts) guarantee is one year. During the guarantee period, if the machines are broken without any artificial factors, we will repair the machine for free. We will provide the spare parts for you at any time.

 

- How long it will take to convert the waste into fertilizer? Composting process: 7-10 days (depending on the local temperature conditions, raw materials, and compost turner). The compost turner with larger output is available to keep the continuous working of the factory.

Contact Us 

If you are planning to start your own organic fertilizer business. If you want to get more information about waste-to-wealth technology. If you want to get a detailed analysis of your local organic fertilizer market. lf you want to get technical support on organic waste treatment and further processing methods. Please do not hesitate to contact with us! 

 

We are dedicated to the quality manufacturing of organic fertilizer making machines, providing not only complete sets of organic fertilizer machines but also complementary services. Offer you a complete organic fertilizer production solution.

1.Analyzing:Plant size, budget, automatic degree, local condition....analyzing all of your requirements
2. We offer technical support until the workers know how to operate.
3. The operating instruction will go to the customers with the equipment. Technology data and relative files for Organic Fertilizer Plant!
4.We provide lifelong guidance and visiting clients in regular times.
5.Excellent easy-broken parts support for buyers. Easy-broken parts guarantee for one year.