Agricultural Machinery Equipment Manufacturer Industrial Composter Compost Tank Organic Fertilizer Making Machine

• Customization: Available
• After-sales Service: Contiuous Service and Logistics System.
• Warranty: 1 Year
• Model NO.: Organic Fertilizer Production Line
• Voltage: 380V
• Certification: CE, ISO, SGS
• Production Name: Fertilizer Factory Plant
• Raw Material: Poultry Waste, Farming Masure, Animal Livestock
• Finished Fertilizer: Compound Fertilizer/NPK Fertilizer
• Processing Equipment: Granulator/Sieving/Fermentation/Screening/Drying
• Service: One Stop Service for a Complete Plant
• Transport Package: Export Standard Packing
• Specification: 1350*160*1900mm
• Trademark: Hongfa Brand
• Origin: China
• HS Code: 8474802000
• Production Capacity: 200 Lines Per Year

Product Description

Agricultural Machinery Equipment Manufacturer Industrial Composter Compost Tank Organic Fertilizer Making Machine

Organic fertilizer is a kind of chicken Manure, pig manure  and other poultry waste or livestock manure as the main raw material, add a certain amount of nitrogen fertilizer, phosphate fertilizer, potash, magnesium sulfate, and other substances, as well as fermentation for a certain period of time of rice bran, yeast, soybean meal, sugar and other biological strains of bacteria, in the role of sulfuric acid, mixed with the fermentation made of bio-fertilizer.

Product Description

HONGFA FERTILIZER MACHINERY 

As one of the top ten Fertilizer Machinery manufacturer in China, Hongfa focusing on customer's demands, provising one stop service with A to Z pre-sale guidance service, depending on product quality and insisting on after sales service. Hongfa, is your best fertilizer factory plant solution cooperalion partner for you! We engaged in providing a comprehensive array of advanced technology Organic Fertilizer Compound Composting Fertilizer Machines. Hongfa cherish customer's benift as the prime class level, and will be always sincerely at your service!

 

FERTILIZER PRODUCTION LINE

Introduction of Complete Set of Bio-organic Fertilizer Production Line

Advanced technology rganic fertilizer production ine can be design output capacity from 30,000 tons fertilizer to 2,000,000 tons fertilizer. Which is used to make organic fertiizer with diferent organic raw materials including daily livestock, poulrty waste, agricultural waste, animal manure, sludge,and urban waste etc. The whole fertlizer production line is not only process diferent fermented organic materials into fertlizer but can do great beneft to the community and environment.This new type complete organic fertilizer production ine consists of compos turning, fertizer mixer, crusher, fertlizer granulator, dryer, coler and fertlizer packager and so on. With features of stable performance,high eficiency,convenient maintenance, and long service life, it enjoys great popularity in fertilizer industry, especially in Asia and Africa.


Features: 
  *1* This line is not only suitable for organic fertilizer, but also bio-organic fertilizer if function bacteria is added, organicand inorganic fertilizer if nitrogen, phosphorus and potassium is added.
  *2* The diameter of fertilizer can be adjusted according to customer's need. There are various kinds of fertilizergranulators being provided in our factory, such as new type organic fertilizer granulator, disc granulator, flat die fertilizaranulator, and bio-organic fertilizer spherical granules aranulator etc, Customers can produce different shapes ogranules using our fertilizer pellet mills.
  *3* Widely application. it can process different raw materials, such as animal manure waste, agricultural waste, fermematerials, chemical products. All those organic materials can be fermented and granulated into large-output organic
fertilizers.
  *4* Highly automatic and high precision. The batching system and packing machine are controlled by computer torealize automation.
  *5* High quality, stable performance, easy to operate, highly automatic, long service life. We has taken full consideratioof user experience when designing and manufacturing fertilizer machines.

Working Process for complete fertilizer production line 
1. Fermentation:
Organic materials fermentation process is importantin the production. The temperature of the materials should be controled carefuly to prevenithe temperature being too hioh to inhibit the activity of microbes and enzmes, Selfpropeled compost urner and hvdrauic compost turer are widely used to turand mix the compost and accelerate the fermentation.

2. Crushing: After the fermentation process,the compostlump materials should be ground by crushing machine.Customers can choose semiwet materials crusher chain crusher or cage crusher at will, We recommend semi-wet materials crusher here.
 

3. Mixing: Use quantitive dosing mixer  in this process to mix the materials and additives evenly. The aditives can be added according to the nutriion requirements of different crops.



4. Drying: Before granulating, if the moisture of raw materials is more than 25%, the raw materials should be dried by rotary drum drying machine with a certain degree of humidity and particle size, as the moisture should be less than 25%.


5. Granulating: Three types organic fertilizer granulator.
A) Stirring teeth granulator Utilizing the high-speed four-turn mixing force of the machine and the resulting air and oil force, the fine powdery materials can be continuously mixed, granulated, spheroidized, extruded, collided, polished and other processes in the machine to achieve the purpose of granulation.
B) Disc granulator Pellet mill to granulate the raw materials into pellets, which can protect the microbial fora and the survival rate is more than 90%. Adjust the hole diameters of dies according the materials toachieve the optimal pelletizing results.
C) Two-stage rounding machine YS1200 Makes the pellets of cylindrical shape roll or ball at one time with a balling rate of 90%. 
 

6. Drying: in the production of organic fertlizer, the pellets need to be dried at low temperature as the moisture is about15%-20% and generally exceeding targets.


7. Cooling: The dred products enter into the cooling machinethrough a bet convevor. The cooing machine uses cool aas to cool hot products and make fuluse ofthe exhaust heat.


8. Screening: we provide high quality and good-performance rotary drum screening machine which is used for separating the returned materials and the finished fertilizer products. The returned materials will go back to fertilizer crusher for second crusher process, while the finished products are conveyed to fertilizr coating machine, or directly transported to automatic fertilizer packager.

9. Packaging: The finished products enter into the packing machine through the belt conveyor. The fertilizer packaging machine package finishes product quantitatively and automatically.Through creative thinking, more new technologies are added and aplied in our packaging process,which makes the packager own both essential function and some specific properties which exactly satisfy the paricular demands of different commodity and special environmental conditions.

Organic Inorganic Compound Fertilizer Production Line Technical Parameters

Product Name	Yield	Detail	Speed	Power
Crawler Compost Turner	400-1500m*3/h	Stacking height 600mm-1500mm	5-10m/min	36-170 horsepower
Forklift Feeding Hopper	Silo size: 1-4 meters	2250mm*1050mm*1590mm	N/A	Fabricate on site
Vertical Crucher	5-12t/h	Q235B with 2mm SS304 lining	3000r/min	7.5-37KW
Organic Fertilizer Granulator	4-8t/h	Rotary drum/disc/extrusion/stir tooth	2~3r/min	7.5-11KW
Polishing Machine	5-10t/h	Double bearing	2000r/min	3-7.5KW
Rotary Drum Drying Machine	20-25t/h	2.5x25m	1.5~2r/min	25-37KW
Cooling Machine	15-20t/h	2.2x20m	2~2.5r/min	15-22KW
Rotary Screen Machine	10-15t/h	2.0x8m	2~3/min	5.5-15KW
Pellet Packing Machine	800~1000bags/hour	Packaging specification: 20-50kg	15 bags/min	50Hz/60Hz/220V/380V

Wide Application of Organic / Inorganic Fertilizer Production Line
This fertilizer production line can be used for different organic matter, especially materials that not easy to pelletizing, such as straw, wine dregs, bacteria slag, residue, animal manure. it also can be used forprocessing humic acid and sewage sludge. Following is the class ification of raw materials for bio-organic fertilizer production line.

1. Agricultural waste: straw, the dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fishmarket, urine and dung of cattle, pigs, sheep, chicken, ducks, geese, goat, etc.
3. industrial waste: wine lees, vinegar residue, manioc waste, sugar scam, furfural residue, etc.
4. Home scrap: food waste, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.

Organic-inorganic fertilizer Production Line Advantages

• Organic inorganic fertilizers make full use of local resources and increase the value of raw materials.
• Organic inorganic fertilizers contain a large amount of organic matter, which can provide nutrients for crop growth.
• Organic fertilizers are slow to take effect but have a long shelf life, and can be used in conjunction with inorganic fertilizers to play a complementary role.
• Organic fertilizers contain more diverse nutrients.
• Organic fertilizers are slow-release fertilizers, with a long period of effectiveness but slow release, the use of large quantities and other characteristics.

Company Profile

 

About Hongfa Group

Hongfa Group Established in 1990.

A leader developer& Manufacturer of Construction Material Machinery. Main business Range & Products: Lightweight Wall Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Organic fertilizer equipment, hydroelectric power plant, Portland Cement Plant, Sugar cane sugar extraction equipment,Quicklime kiln equipment. Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery,  Concrete Batching plant,  Stereo Parking Equipment,etc

Hongfa Strengths

1) More than 30 years experience with1500 employee (50+engineers)                   
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .                   
3) 10,000 customers and fulfillment to over 120 countries.                    
4) Continuous service and logistics system.                    
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.

FAQ

 - Can you provide customized service of the organic fertilizer making machines for my plants?
Organic fertilizer production plants can be specially designed for customers according to the raw materials, capital budget &capacity requirements. The plant layout design can be provided too.

- How much is the budget for the organic fertilizer production line?

We offer a wide range of organic fertilizer machines for persona.and commercial uses, including large-scale fertilizer production plants,10 T/h granulators, and home-use manure fertilizer pellet mills.

 

- How to start an organic fertilizer factory?Local market analysis, Site selection, Write your business plan;Organic materials collection, Organic fertilizer equipment purchasing, Production line installation; Finished products distribution.

 

- Power requirement, cost, and the number of staff required in a small organic fertilizer plant?In a small organic fertilizer production line, the power requirement is 110kw/h; 7-9 staff are required to operate: 2 workers for compost turner operating, 1 for crusher, 2 for blender, and 2 for finished fertilizer granules packaging.

 

- What is the process of organic fertilizer production? And the machines required?Generally speaking, the organic fertilizer production process includes: Organic materials crushing (chain crusher)-composting(compost turner)- mixing compost with other ingredients(horizontal blender)- granulation (organic fertilizer granulator)-drying (rotary dryer)→cooling (rotary cooler)-sieving(rotary screen)-packaging (automatic fertilizer packager)

 

- What is the lifespan of the machine? How to repair it if there is any fault?The life span of the main part in the organic fertilizer machine will be 5-8 years, if keep better maintenance, can last for 8-10 years. The main body (not including the wearing parts) guarantee is one year. During the guarantee period, if the machines are broken without any artificial factors, we will repair the machine for free. We will provide the spare parts for you at any time.

 

- How long it will take to convert the waste into fertilizer?Composting process: 7-10 days (depending on the local temperature conditions, raw materials, and compost turner). The compost turner with larger output is available to keep the continuous working of the factory.

Contact Us 

If you are planning to start new organic fertilizer business. If you want to get more information about waste-to-wealth technology. If you want to get a detailed analysis of your local organic fertilizer market. lf you want to get technical support on organic waste treatment and further processing methods. Please do not hesitate to contact with us! 

 

We are dedicated to the quality manufacturing of organic fertilizer making machines, providing not only complete sets of organic fertilizer machines but also complementary services. Offer you a complete organic fertilizer production solution.

1.Analyzing:Plant size, budget, automatic degree, local condition....analyzing all of your requirements
2. We offer technical support until the workers know how to operate.
3. The operating instruction will go to the customers with the equipment. Technology data and relative files for Organic Fertilizer Plant!
4.We provide lifelong guidance and visiting clients in regular times.
5.Excellent easy-broken parts support for buyers. Easy-broken parts guarantee for one year.