Customization: | Available |
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After-sales Service: | Field Installation, Commissioning and Training |
Warranty: | 1 Year |
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Hongfa Take the Technology of Flow Method to make the Fiber Cement Board and Calcium Silicate Board
This Flow method has a higher slurry concentration than the Hatchek method. The equipment is more simple and easy to operate and is suitable for producing high-quality boards.It can form high-density boards and exterior wall panels.
1. Adopt automatic thickness adjustment system to ensure smooth board surface and uniform thickness;
2. Use a new type of vacuum box with a smooth inner cavity and no dead corners to solve the problem of aggregates;
3. The parallelism of the roller is corrected before leaving the factory, the felt is automatically tensioned, and the deviation is automatically adjusted. Change felt faster
4. Professional waterproof bearings, and the entire machine is connected with stainless steel screws;
5. The forming barrel uses steel wire and blade alternately, and the thin plate is cut by steel wire.The failure rate is low, and only thick plates are cut with blades;
6. The plate surface is smooth and the pressure ratio is controlled to ensure that the thick plate does not fall off.Raw Material as below to make the Fiber Cement Board and Calcium Silicate Board, different proportion make different board, please contact us to get the formular.
One full production line will include below sections to make the Fiber Cement Board and Calcium Silicate Board
1.Paper pulp processing system & raw materials storage
Using a metering belt for feeding, Configure water metering based on whether the crushing method is continuous or intermittent Method.
2.Batching System-Fully automatic weighing and feeding system
This system is mainly based on the technical formula requirements of product raw materials Carry out ingredient weighing and pulping.
3. Cement Fiber Board and Calcium Silicate Board Making System
The equipment is easy to control, operate and maintainance, with less slurry loss and better product performance. Suitable for producing various quality boards, especially high-density boards Headbox: Depending on the situation, various mixing methods such as mace mixing, wide blade mixing, and squirrel cage homogenization roller are used. Frequency conversion speed regulation can adapt to different situations of slurry and meet different needs. Can be mixed evenly. Special technology is used to make the flat brushing stick, the pulp output is stable, the thickness of the board is uniform, and the thickness of the pulp output is adjustable.4.High pressure water jet cutting
It can meet the cutting needs of plates of different thicknesses and flexibly adapt to production needs.
5.Stacking Sytem
Applicable to many product specifications, transmission speed Fast, stable operation, accurate positioning, easy maintenance, intelligent control.
6.Demolding System
Its main function is to quickly Efficiently remove fiber cement board from molds, increasing production efficiency.
The Boiler and Autoclave are all special equipment, we must make sure the good quality and safety for our customer when working.
The bolier must be enough to supply full energy and heating for the whole production line.
In the production of cement fiber boards, the autoclave maintenance time is 10-12 hours, of which 8 hours are at constant pressure and constant temperature of 180°, and the other times are the time for increasing and decreasing pressure.
8.Edging System
The maximum cutting thickness of the edge grinding machine can suitable for the 3-35mm plates, and the horizontal edge grinding can be equipped with an electric width adjustment device to reduce the time when changing sizes.9.T000 ton large tonnage pressing machine
If you want to make the board with high density(more than 1.5g/cm3) and Thickness with more than 15mm, one high pressurer with 7000Tons must be need for the production line.
10.Ball Mill System
If you want to ball mill the quartz sand by yourself and make the production line more flexible, one ball mill system is needed for you.
Finished Prodcuts
The production line can make the fiber cement board, calsium silicate board by change the proportion.
It also can make different density of the boards(low density:0.9-1.1g/cm³,middle density board:1.1-1.4g/cm³,high density board:1.4-2.0g/cm³).
Besides, It also can produce the boards with different pattern, such as the wooden design and ceramic design.
Application of the Fiber Cement Board and Calcium Silicate Board
They are widely use in the construction house, such as Internal and External wall, Partition wall, Stairs, Floors etc.
And become more and more popular due to it has the advantage of water proof, fire proof, lightweight for easy construction, and so on.
Nacked Packge or Plastic Film , and ship according to customer requirement
Our Hongfa have more than 35 years history, and have very good reputation in our customers.
we provive full set factory build proposal, plant design before sell.
And confirm all of the detail with customer after sign the contract.and then put into produce after confirm by customer.
We also will arrange 10 engineers go to customers site for installation and tranining, to make the machine and factory running well.
Beside,we keep in contact with customer for the whole machine life, provide the spare parts with the cost price once the customers hands up.
Hongfa Since 1990,with more than 35 years rich esperience in the construction material machine.
*A leading developer & manufacturer of construction materials machinery
*Total 5 factories(3 equipment produce factories, 2 building material factories),State-owned Enterprise
*1500+ employees(70+ engineers)
*10,000 customers and fulfillment to over 132 countries
Q:How long the machine will be make?
A: About 3 months
Q:How many squre meters for the factory build?
A: About 10000M2
Q: How about the Installation?
A: we will arrange engineers go for Installation guidance and training for about 3 months.
**More information please feel free to contact with Fiona to get the professional proposal**
HONGFA Machiney welcome your coming to visit our factory
Send your inquiry in details, feel free to Click the "Contact now"!
Contact information:
Fiona Yao
Wetsite:https://hongfamachine888.en.made-in-china.com