Germany Ytong Technology Full automatic Autoclaved Aerated Concrete (AAC) BlockProduction Line Lightweight Foam Concrete Block Production LIne
Hongfa Group is the most professional manufacturer of autoclaved aerated concrete (AAC) plants for many years, and we can supply complete set of autoclaved aerated concrete plant with 50 000m3, 100 000m3, 150 000m3, 200 000m3, 250 000m3, 300 000m3 capacity annually, including plant design, equipments installation, technical instruction, personal training, etc, and also can design and manufacture as per clients' requirement.
(1)Material hopper (2) Ball Mill machine (3)Slurry store area (4) Pouring system structure (5)Material silo (6) weighing hopper (7) Pouring mixer (8)Frequency conversion pouring ferry car (9)Mould (10)Reversal hydraulic system (11)Cuttingmachines (12) Waste material mixer silo(13)Transport block system (14)Autoclave (15) Pallet reuse system (16) Packing system (usually no need this parts)
Miss Summer Wei 008614797711211
Material:
Sand
1.Sand is widely used siliceous material in aerated concrete industry . The main function of sand is to provide SiO2.
Fly ash
2.The role of fly ash in AAC is also to provide SiO2.And the Al2O3 in fly ash can give large effect during static stop after the casting process .
Lime
3. Lime is the main calcareous material in the production process. Its main function is to provide calcium oxide, so that it can react with SiO2 and Al2O3 in the siliceous material under hydrothermal conditions to form calcium silicate hydrate, so that the product can gain strength.Finely ground quicklime is used in the production process.
Cement
4.Cement is a hydraulic cementitious material, Portland cement is suitable for AAC.
Miss Summer Wei 008614797711211
Cement ,lime,fly ash type aerated block raw material proportion:
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Aluminum powder paste (600kg/m³)
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Cement ,lime,sand type aerated block raw material proportion:
| Name |
Unit |
Proportion |
| Sand |
% |
55-65 |
| Cement |
% |
10-20 |
| Lime |
% |
20-30 |
| Gypsum |
% |
2-3 |
| Aluminum powder paste(600kg/m³) |
1/10000 |
8 |
| Water&material rate |
|
0.65-0.75 |
| Casting system |
ºC |
35-38 |
| Aluminum mixing time |
S |
30-40 |
Miss Summer Wei 008614797711211
Introduction of AAC Block Production Line
Raw Material Preparation.
1.Raw materials need to be ground before being processed. In order to meet the fineness requirements of the feed, block materials such as quicklime and natural gypsum need to be crushed.
2.Grinding can give full play to the activity of the material. The ground slurry has better water retention and higher viscosity due to the dissolution of some components , which can make the slurry have proper consistency and liquidity.
Ball Mill:
Main body: Q235B, plate thickness: δ22mm; Large gear material: ZG45#; small gear material: ZG40Cr Liner material: rubber liner; tile body: rolling bearing.
Material Batching and Pouring
1.Measure various raw materials, adjust the temperature and concentration, and feed materials to the mixing equipment in sequence according to the process requirements.
2.The pouring process is one of the unique processes that distinguish aerated concrete from other concretes. The prepared raw materials are stirred to meet the specified time temperature and consistency requirements to obtain slurry, then pour into the mold.
3.Pouring and batching can be controlled separately or centrally, and different degrees of automation can be realized.
Pouring Mixer
Double cross impellers are used to achieve high-speed mixing. The mixing impellers are cast with high-strength hard nickel alloy,
which has high strength and wear resistance.
TStatic Maintenance
1.The poured mold is pushed into the resting room with a conveyor chain for initial gas generation and initial setting. The room temperature is 50-70°C, and the time is 1.5-2 hours.
2.The resting process is mainly to promote the slurry to continue to complete the hardening process, so that the embryo body reaches a certain hardness for cutting.
Mold
The bottom frame of the mold is processed as a whole, and it is assembled and welded by professional tooling. The mold adopts the butterfly spring rocker locking method to ensure that the mold is completely attached to the side plate
The cutting process is to divide and shape the AAC body to meet the appearance and size requirements. The cutting process reflects the characteristics of air-entrained concrete, which is convenient for large-volume molding, flexible and diverse in shape and size, and large-scale mechanized production.
Cutting Machine Group
1.The side cutting machine realizes the automatic advance and retreat of the knife according to the different width requirements of the plate and the block.
2.Horizontal cutting machine adopts full-column wire groove.
3.The vertical cutting machine adopts the frame pendulum hanging cage type.
Autoclaving Curing
The autoclave curing process is to perform high-pressure steam curing on the cut aerated concrete body, and complete the hydrothermal reaction of CaO-SiO2-H2O in the kettle.
Autoclave:
Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding Machine PET Bottle Making Machine is suitable for producing PET plastic containers and bottles in all shapes.
Packing
This is the last process of production, including pull out the finished products form kettle, lifting, inspection, packaging and cleaning and oiling of the bottom plate of the trolley.
Miss Summer Wei 008614797711211
Successful project
Advantages of AAC Block
1. Lightweight:
The aerated concrete dry bulk density generally is 400-800kg/m3, equivalently to clay brick 1/3, normal concrete 1/5, lower than normal light-weight aggregate concrete and hollow brick, hollow clay brick. so, using aerated concrete as wall material can lighten the building self weight, and then reduce the size of building foundation, girder and pillar etc. Structure, save building material and project cost, improve the building shock resistance.
2. Good heat preservation performance:
The aerated concrete inside have abundance tiny air hole, so it have good heat preservation performance, its coefficient of heat conductivity generally is 0.09-0.02W/(m.k), only 1/4-1/5 for clay brick, normal concrete 1/51/10. Usually 20cm thick aerated concrete wall heat preservation performance is correspond to 49cm normal clay brick wall, thus not only save heating and cooling energy, but also improve greatly building plane using coefficient.
3. Processability:
The aerated concrete don't use coarse aggregate, has good processability, can be sawed, digged, drilling and pinning, also can be cohered by suitable binding material, which give favorable condition to building operations.
4. Wide raw material source, high production efficient, low energy consumption
The aerated concrete can be produced by sand, ore slag, fly ash, tailing ore, coal gange and quick lime, cement etc. According to local actual condition to determine variety and process, and can using industrial waste residue greatly. The aerated concrete have high production efficiency, a medium scale AAC plant, annual per capita labor efficiency can reach to 600m3, some high degree automation can reach 900-1000m3, higher than clay brick (180m3) and concrete brick (500-800m3). Its production energy consumption is low, unit product energy consumption is only 50% for same volume clay brick. Although the industrial production history of aerated concrete in China only has 40 years, its classification already developed non weight bearing block, weight bearing block, heating preservation block, wall and roof boarding, widely used in industrial and civil building, has become a new type rich vitality building material.
Finished AAC Block/ALC Panel and application:
Packing & delivery of AAC block making machine
About Hongfa Group:
Hongfa Group Since 1990
1. More than 30 years experience. 1500 employee (50+engineers)
2. 5 factories with 440,000m2 and annual sell above USD500 Million.
3. 10,000 customers in over 120 countries.
4. Continuous service and logistics system.
5. High quality products and competitive price.
Main Products :
Full automatic cement tile production line
Stone scrucher production line
Concrete block machine
EPS Light weight concrete / gypsum wall panel machine
AAC block production line
Concrete batching plant
Artificial quartz slab plate production line
Calcium Silicate Board / fiber cement board Production Line
Concrete wall panel making machine
Concrete terrazzo tile machine andconcrete pipe machine
EPS insulation concrete block production line
Mining Equipment, dry mortar production line
Organic waste composting production line for organic fertilizer. etc.
Automatic Block Making:
QT12-15D QT12-15 QT10-15D QT10-15 QT9-15 QT8-15D
QT6-15D QT6-15C QT4-15D QT4-15C QT4-20C QTJ4-25
Semi-automatic:
QTJ4-35B2 QTJ4-40B2
Semi-automatic egg-laying machine:
QTY4-30 QMJ4-45 QTJ2-45 JMQ-6A JMQ-10A JMQ-12A
Color Paver Color tile/ cement roof tile forming machine:
QT3-20 SMY8-150 SMY610
HF-800 pipe-making machine HF-2000 pipe-making machine
Concrete Mixing Plant:
HZS25 HZS35 HZS50 HZS60 HZS series
AAC Block production line : 50000~500000m³/Year
Fiber cement board/ calcium silicate board production line : 3-10 Million M2/Year
certificate:
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.China National Enterprise Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protection Demonstration Unit
4.High and New Technology Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12. Advance Quality Management Unit
Q: Are you manufacturer or trading company?
A: We are one of biggest drect factory in West-South of China with more than 20+ agents in domestic market, the quality and after-sale services is guaranteed as we are Chinese Trustworthy Old Brand machinery enterprise since 1990s.
Q: How long is the warranty of your equipment?
A: For the core components of the main machine, we provide 1 year guarantee, but the exist machine of our customer's, they have operating for more than 10 years, it still runing without problems.
Q: Can this machine make other size product?
A: All along we insist on inovating and developing new equipments for construction building industrial, we are available to design and do the mould according to customer's Drawing or as ours.
Q: When do you delivery the goods?
A: Normally 30 days after receipt of deposit and moulds confirmation from Buyer.
Q: What about the payment?
A: 30% as down deposit by T/T ,70% as the balance paid by T/T before loading(L/C is also acceptable).
Q: What does the total price include?
A: After some simple communication, we will make the plan according to you target onCapacity and budget. Then we will send the accurrate quotation for you shortly.
Q: Would you mind provide the video?
A:The factory inspection detail and the precast concrete wall panel machine operating vedio is available to send to you, please contact us by any way you like, we are available for 24-hour service.
Contact: Miss Summer Wei
Guangxi Hongfa Heavy Machinery Co.,Ltd
Add.: Nanning City, Guangxi Province, China
Audited Supplier 
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